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μRepRap Project Pushing for Micron Accuracy in 3D Printing

March 12, 2024

The RepRap community is embarking on a new venture, the μRepRap project, aiming for sub-micron precision in 3D printing. Initially focusing on millimeter-scale resolution, the demand for finer accuracy has surged, especially in fields like microelectronics and biological applications.

μRepRap Project Pushing for Micron Accuracy in 3D Printing
First test rig using OpenFlexure Delta Stage. (Image Credit: VikOlliver / μRepRap Project)

Inspired by the OpenFlexure project’s microscopy platforms, μRepRap integrates RepRap components and 3D printed parts with standard materials, promising accessible microfabrication. With expectations set high, the first prototype targets a positioning accuracy of under 3 micrometers over a 10 mm area, enabling micrometer-scale probe production using ink pens or photosensitive resins.

The project’s founder plans to deploy an OpenFlexure Delta stage with three axes and microscope connectivity for experimentation, initiating trials with controlled ink deposits and polymer microdroplets. Despite its ambitious goals, the RepRap community’s collaborative ethos and open-source approach have historically yielded remarkable outcomes.

The μRepRap project is a demonstration of the community’s relentless pursuit of innovation and decentralized manufacturing. As 3D printing evolves, ventures like μRepRap highlight the community’s commitment to pushing the boundaries of what’s possible in additive manufacturing, one micron at a time.

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About the author | Phillip Keane
Phillip is an aerospace engineer from UK. He is a graduate of Coventry University (UK), International Space University (France) and Nanyang Technological University (Singapore), where he studied Advanced Manufacturing at the Singapore Centre for 3D Printing.
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