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3D Printed Aircraft Parts: Advancing Air Force Maintenance

December 15, 2023

Travis Air Force Base in California recently achieved a notable advancement in aircraft maintenance by designing a 3D printed floor panel for the C-17 Globemaster III. This panel replaces an obsolete part, highlighting the practical application of 3D printing in aerospace engineering. The project, led by U.S. Air Force Staff Sgt. Evan LeClair of the 860th Aircraft Maintenance Squadron, involved collaboration with the 60th Maintenance Squadron’s aircraft metals technology team.

3D Printed Aircraft Parts: Advancing Air Force Maintenance
The 3D printed floor panel in question. (Image Credit: USAF)

Master Sgt. March Tighe, from the 60th Squadron, emphasized the challenge of integrating 3D printed parts into the C-17, a task previously accomplished for the C-5 aircraft. The process demanded the involvement of numerous engineers and collaboration with various organizations, including the C-17 System Program Office, Advanced Manufacturing Programs Office, Boeing, and the Air Mobility Command C-17 Weapons System manager.

This achievement is not just a technical milestone but also a strategic development in aircraft maintenance. It demonstrates the feasibility of using additive manufacturing to sustain aircraft longevity. The Travis AFB metals technology unit, now recognized for its polymer part creation capabilities, can reverse engineer and produce unavailable parts, addressing weak points in original components.

The 60th MXS aircraft metals technology section has been designated as a Centralized Air Force Manufacturing Center, potentially leading to further advancements in manufacturing technology and offering broader support within the Department of Defense. This development signals a shift towards greater reliance on additive manufacturing in military aircraft maintenance, offering a glimpse into future possibilities in aerospace engineering and defense logistics.

Source: dvidshub.net

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About the author | Phillip Keane
Phillip is an aerospace engineer from UK. He is a graduate of Coventry University (UK), International Space University (France) and Nanyang Technological University (Singapore), where he studied Advanced Manufacturing at the Singapore Centre for 3D Printing.
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