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3D Printed Jazz Alto Sax Mouthpiece Combines Classic Tone with Modern Design

March 17, 2025

Theo Wanne has introduced a new line of 3D printed saxophone mouthpieces called the Essentials Collection, manufactured at their facility in Bellingham, Washington. The collection includes models for soprano, alto, tenor, and baritone saxophones, with prices aimed at making high-quality mouthpieces more accessible to players.

The mouthpieces are printed using a proprietary bio-safe polymer material. This material is designed to provide similar density and weight characteristics to vintage hard rubber, which has long been considered the standard for saxophone mouthpieces.

Image Credit: neffmusic.com

The Essentials Collection features three distinct models for alto and tenor saxophones: Concert, Jazz, and Contemporary. The Concert model is designed for classical and band use, while the Jazz model caters to traditional and modern jazz styles. The Contemporary model features a high baffle design for increased projection and edge in the sound.

Each mouthpiece undergoes quality control measures similar to those used for the company’s higher-end Signature Collection. The Jazz model, which comes in two tip openings (Size 5: 0.071″ and Size 7: 0.081″), features a roll-over baffle design and medium chamber configuration. Standard alto saxophone ligatures are compatible with these mouthpieces, though they are not included with purchase.

Image Credit: neffmusic.com

The choice for 3D printing aims to address consistency issues common in lower-priced mouthpieces. According to Theo Wanne’s website, “Unlike most other affordable mouthpieces, the ESSENTIALS Collection is consistent, eliminating the need to try ten to find one ‘good one’.” Each mouthpiece comes with user-replaceable bite pads and a velvet storage pouch.

Source: neffmusic.com

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