3D Printing
News Videos Newsletter Contact us
Home / News / AMSL Aero Integrates 3D Printed Cooling Technology to Extend eVTOL Flight Range
qidi

AMSL Aero Integrates 3D Printed Cooling Technology to Extend eVTOL Flight Range

March 26, 2025

AMSL Aero has announced a partnership with Conflux Technology to develop cooling systems for hydrogen fuel cells in its Vertiia aircraft. The collaboration aims to enable the electric vertical take-off and landing (eVTOL) aircraft to achieve ranges of up to 1,000 kilometers at speeds of 300 km/h. Vertiia completed its first free flights in late 2023, marking a significant milestone in Australian aviation.

AMSL Aero Integrates 3D Printed Cooling Technology to Extend eVTOL Flight Range
Image Credit : AMSL

The partnership leverages Conflux Technology’s experience in Formula 1 car engine cooling systems. The first phase of the project has developed three heat exchanger concepts designed to minimize weight and volume while managing continuous heat loads during flight. The project is now entering its second phase, which will focus on optimizing and manufacturing a proof-of-concept assembly for integration into Vertiia’s hydrogen fuel cell system.

“In Vertiia, we are building a hydrogen-electric aircraft that flies record-breaking distances at Formula 1 speeds, making Conflux Technology, with its storied history of innovation in motorsport and aviation, the perfect partner for us,” said AMSL Aero chairman Chris Smallhorn. The cooling solution will be specifically designed to handle high transient heat loads during vertical take-off, landing, and hover operations.

Conflux Technology CEO Michael Fuller noted, “Hydrogen fuel cells are shaping the future of sustainable aviation, and thermal management is critical to their performance. By integrating our advanced heat exchange technology with Vertiia’s fuel cells, we’re optimising efficiency and driving the next generation of clean aviation solutions.”

The cooling system utilizes additive manufacturing to create lightweight heat exchangers that conform to available space. According to AMSL Aero, Vertiia will conduct its first hydrogen-electric powered flights later this year using Conflux Technology’s cooling technology. This development represents a step toward AMSL Aero’s goal of manufacturing what they describe as the world’s first long-range passenger-capable hydrogen VTOL aircraft.

Source: urbanairmobilitynews.com

Share:
WhatsApp Twitter Facebook LinkedIn Buffer Reddit E-mail
Join our newsletter

Our newsletter is free & you can unsubscribe any time.

Latest posts

Laser-Assisted Cold Spray Technology Enhances Material Deposition Process

Researchers at the University of Cambridge's Center for Industrial Photonics have developed a new additive manufacturing technique called laser-assisted cold spray (LACS). The... read more »

3D Printing Metal
Laser-Assisted Cold Spray Technology Enhances Material Deposition Process

Titomic Netherlands Secures Strategic Funding to Advance Cold Spray 3D Printing Technology

Titomic Limited, an Australian company specializing in cold spray additive manufacturing, has received €800,000 in funding from the Netherlands' 3D Print Kompas program.... read more »

3D Printing Metal
Titomic Netherlands Secures Strategic Funding to Advance Cold Spray 3D Printing Technology

3D-Printed Insects Help Scientists Map the Limits of Mimicry in Nature

Researchers at the University of Nottingham have developed a method to 3D print life-sized, color-accurate insect models for biological research. The team, led... read more »

Environmental

University of Hong Kong Scientists Explore Growing Organs with 3D Printing Technology

Researchers at the University of Hong Kong (HKU) are working to combine 3D-printed respiratory tissue with lab-grown organoids to create functional airways for... read more »

Bioprinting
University of Hong Kong Scientists Explore Growing Organs with 3D Printing Technology

SHINING 3D Unveils EinScan Rigil with Tri-Mode Scanning for Pro-sumer Flexibility

SHINING 3D has launched its newest flagship 3D scanner, the EinScan Rigil — touted as the world’s first 3D scanner featuring Tri-Mode operation... read more »

News
SHINING 3D Unveils EinScan Rigil with Tri-Mode Scanning for Pro-Level Flexibility

ETH Zurich 3D Prints Recycled Plastic Structure for Swiss Ice Cream Shop

ETH Zurich students have completed a 3D-printed ice cream shop in the Swiss Alpine village of Mulegns. The project, called Gelateria, was designed... read more »

Construction
ETH Zurich 3D Prints Recycled Plastic Structure for Swiss Ice Cream Shop

Hugo Launches 3D Printed Loafers with Zellerfeld

Hugo, the younger brand under Hugo Boss, has partnered with 3D printing company Zellerfeld to create a fully 3D-printed loafer. The shoe is... read more »

Fashion
Hugo Launches 3D Printed Loafers with Zellerfeld

3D Printed Resin Combines Rubber Flexibility with Plastic Strength, Surprising Scientists

Researchers at the University of Texas at Austin have developed a 3D printing method that can create objects with both soft and hard... read more »

News
3D Printed Resin Combines Rubber Flexibility with Plastic Strength, Surprising Scientists

LPE Supports Queen’s Propulsion Laboratory with 3D Printed Rocket Engine Chamber

Students at Queen's University Belfast have developed what they describe as Ireland's first student-built liquid rocket engine. The Kelvin Mk.1, named after Belfast-born... read more »

3D Printing Metal
LPE Supports Queen’s Propulsion Laboratory with 3D Printed Rocket Engine Chamber

Social

  • Facebook Facebook 3D Printing
  • Linkedin Linkedin 3D Printing
Join our newsletter

Our newsletter is free & you can unsubscribe any time.

Featured Industries

  • Automotive
  • Aerospace
  • Construction
  • Dental
  • Environmental
  • Electronics
  • Fashion
  • Medical
  • Military
  • QIDI Plus4

    • - Print size: 305 x 305 x 280 mm
    • - print temperature of 370°C
    More details »
    $799.00 QIDI Store
    Buy Now
  • QIDI Tech Q1 Pro

    • - Print size: 245 x 245 x 245 mm
    • - 600mm/s max speed
    More details »
    $449.00 QIDI Store
    Buy Now
  • QIDI Tech X-Max 3

    • - Print size: 325 x 325 x 315 mm
    • - fully enclosed
    More details »
    $799.00 QIDI Store
    Buy Now
  • Snapmaker Artisan Premium 3-in-1

    • - Print size: 400 x 400 x 400 mm
    • - comes with enclosure
    More details »
    $2,999.00 Snapmaker
    Buy Now

Company Information

  • What is 3D Printing?
  • Contact us
  • Join our mailing list
  • Advertise with us
  • Media Kit
  • Nederland 3D Printing

Blog

  • Latest News
  • Use Cases
  • Reviews
  • 3D Printers
  • 3D Printing Metal

Featured Reviews

  • Anycubic Photon Mono M5s
  • Creality Ender 5 S1
  • The Mole 3D Scanner
  • Flashforge Creator 3 Pro

Featured Industries

  • Automotive
  • Aerospace
  • Construction
  • Dental
  • Environmental
  • Electronics
  • Medical
  • Military
  • Fashion
  • Art
2025 — Strikwerda en Dehue
  • Home
  • Join our mailing list
  • Contact us
Blog
  • Latest News
  • Use Cases
  • Reviews
  • 3D Printers
  • 3D Printing Metal
Featured Industries
  • Automotive
  • Aerospace
  • Construction
  • Dental
  • Environmental
  • Electronics
  • Medical
  • Military
  • Fashion
  • Art
Company Information
  • What is 3D Printing?
  • Contact us
  • Join our mailing list
  • Advertise with us
  • Media Kit
  • Nederland 3D Printing