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Blueflite to Develop Hydrogen Storage for UAVs Using Advanced Manufacturing

August 19, 2024

Drone logistics company Blueflite is set to embark on a new project to develop hydrogen storage tanks for unmanned aerial vehicles (UAVs). This initiative, supported by the Northern Territory (NT) government, aims to create a lightweight, high-pressure hydrogen vessel tailored for the long-range UAV sector.

Blueflite to Develop Hydrogen Storage for UAVs Using Advanced Manufacturing
Image Credit: Blueflite

Innovative Manufacturing with Advanced Fiber Placement Technology

Blueflite plans to establish a new facility in Darwin, where they will develop these advanced hydrogen storage tanks using cutting-edge Advanced Fiber Placement (AFP) technology. This approach will leverage the additive manufacturing capabilities at Charles Darwin University (CDU), which houses the only AFP-capable industrial robot in Australia. This robot represents a significant advancement over traditional composite vessel manufacturing techniques, enabling the creation of more efficient and durable hydrogen storage solutions.

Frank Noppel, Chief Executive Officer of Blueflite, emphasized the collaborative nature of the project: “In conjunction with CDU, H3 Dynamics, and support from the Northern Territory government, we will establish a composite hydrogen tank manufacturing capability that does not exist in Australia and integrate it into our proven UAV platform.”

Enhancing UAV Range with Hydrogen Technology

The integration of hydrogen fuel cell technology into UAVs is expected to revolutionize the industry by significantly extending the range and efficiency of these vehicles. Hydrogen fuel cells offer a potential increase in range of up to 700% compared to traditional lithium-ion batteries, making them an ideal solution for long-range UAV missions.

The project will also involve CDU’s Energy Resource Institute, which will conduct trials on remote site hydrogen generation and the filling of the locally manufactured storage vessels. These hydrogen tanks will then be integrated into Blueflite’s UAVs, with flight trials conducted at the Darwin UAV Flight Test Range.

Strategic Impact and Future Prospects

Blueflite’s hydrogen storage project is the tenth initiative to receive co-investment from the Advanced Manufacturing Ecosystem Fund (AMEF), managed by the Advanced Manufacturing Growth Centre. The long-term goal of the collaboration is to establish the Northern Territory as a leader in sustainable aviation and advanced manufacturing. As Noppel noted, “The long-term goal for Blueflite and our partners in Darwin is to coalesce a range of skills, knowledge, and capability to position the NT as a leader in sustainable aviation and manufacturing, with ripple effects across various sectors, industries, and the Top End economy.”

By developing this new hydrogen storage technology, Blueflite is not only pushing the boundaries of UAV capabilities but also contributing to the broader adoption of sustainable energy solutions in aviation. The success of this project could have far-reaching implications, both for the UAV industry and the Northern Territory’s economic growth.

This article highlights Blueflite’s commitment to innovation and sustainability, showcasing how advanced manufacturing techniques can lead to significant advancements in UAV technology and beyond.

Source: aumanufacturing.com.au

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