3D Printing
News Videos Newsletter Contact us
Home / News / MIT Creates First 3D-Printed Ion Engine for Satellites
qidi

MIT Creates First 3D-Printed Ion Engine for Satellites

February 12, 2025

MIT engineers have successfully created the first fully 3D-printed electrospray engine for small satellites. The new device, which generates thrust through electrically charged droplets, can be manufactured more quickly and at a lower cost than traditional thrusters made in semiconductor cleanrooms. The engine consists of 32 electrospray emitters working in parallel to produce uniform propellant flow.

MIT Creates First 3D-Printed Ion Engine for Satellites
Image Credit: MIT

The researchers combined two different 3D printing techniques to overcome the manufacturing challenges. They used two-photon printing for the precise emitter modules with sharp tips, while digital light processing was employed to create the larger manifold block that houses the components. This dual approach allowed them to optimize the fabrication process at different scales.

The prototype demonstrated superior thrust generation compared to existing droplet electrospray engines. The team discovered that modulating the applied voltage provided better control over thrust than traditional pressure-based systems. This finding suggests the possibility of simpler, lighter, and more efficient thruster designs that require fewer complex components.

“Using semiconductor manufacturing doesn’t match up with the idea of low-cost access to space. We want to democratize space hardware,” says Luis Fernando Velásquez-García, principal research scientist at MIT’s Microsystems Technology Laboratories and senior author of the study published in Advanced Science. The technology could enable astronauts to print replacement engines in orbit instead of waiting for shipments from Earth.

The research team is now exploring ways to create denser arrays of emitter modules and investigating multiple electrode configurations. Their long-term goal includes demonstrating a CubeSat equipped with a fully 3D-printed electrospray engine for operation and deorbiting. The project received funding from a MathWorks fellowship and the NewSat Project, with research conducted using MIT.nano facilities.

Source: news.mit.edu

Share:
WhatsApp Twitter Facebook LinkedIn Buffer Reddit E-mail
Join our newsletter

Our newsletter is free & you can unsubscribe any time.

Latest posts

Scientists 3D Print Solar-Powered Sponge for Seawater Desalination

Researchers have developed a 3D-printed aerogel material that uses sunlight to convert seawater into drinking water. The sponge-like structure contains microscopic vertical channels... read more »

News

Revopoint Launches Major Prime Event 2025 Sale with Up to 40% Off 3D Scanners and Accessories

Revopoint is kicking off its Prime Event 2025 with a series of major discounts on its range of professional 3D scanners and accessories.... read more »

News

Turkish Companies Test 3D Printed Component for Armored Vehicles

MetalWorm and Nurol Makina, both based in Ankara, Turkey, have completed testing of an armored vehicle component manufactured using Directed Energy Deposition (DED)... read more »

3D Printing Metal
Turkish Companies Test 3D Printed Component for Armored Vehicles

McGill Spinout Uses 3D Bioprinting to Create Tumors for Smarter Cancer Treatments

TissueTinker, a McGill University spinout company, has developed 3D bioprinting technology to create miniaturized tumor models for cancer drug testing. The company recently... read more »

Medical
McGill Spinout Uses 3D Bioprinting to Create Tumors for Smarter Cancer Treatments

University of Twente Awarded €13.6M for Research in Circular 3D Printing and Transparent AI

The University of Twente has received €13.6 million in funding from the 2024 NWA ORC program to lead two research projects focused on... read more »

News
University of Twente Awarded €13.6M for Research in Circular 3D Printing and Transparent AI

China’s 3D Printed Micro Turbojet Engine Completes Maiden Flight

The Aero Engine Corporation of China (AECC) has successfully completed the first flight test of its 3D-printed micro turbojet engine in Inner Mongolia... read more »

Aerospace
China's 3D Printed Micro Turbojet Engine Completes Maiden Flight

Laser-Assisted Cold Spray Technology Enhances Material Deposition Process

Researchers at the University of Cambridge's Center for Industrial Photonics have developed a new additive manufacturing technique called laser-assisted cold spray (LACS). The... read more »

3D Printing Metal
Laser-Assisted Cold Spray Technology Enhances Material Deposition Process

Titomic Netherlands Secures Strategic Funding to Advance Cold Spray 3D Printing Technology

Titomic Limited, an Australian company specializing in cold spray additive manufacturing, has received €800,000 in funding from the Netherlands' 3D Print Kompas program.... read more »

3D Printing Metal
Titomic Netherlands Secures Strategic Funding to Advance Cold Spray 3D Printing Technology

3D-Printed Insects Help Scientists Map the Limits of Mimicry in Nature

Researchers at the University of Nottingham have developed a method to 3D print life-sized, color-accurate insect models for biological research. The team, led... read more »

Environmental

Social

  • Facebook Facebook 3D Printing
  • Linkedin Linkedin 3D Printing
Join our newsletter

Our newsletter is free & you can unsubscribe any time.

Featured Industries

  • Automotive
  • Aerospace
  • Construction
  • Dental
  • Environmental
  • Electronics
  • Fashion
  • Medical
  • Military
  • Snapmaker Artisan Premium 3-in-1

    • - Print size: 400 x 400 x 400 mm
    • - comes with enclosure
    More details »
    $2,999.00 Snapmaker
    Buy Now
  • QIDI Tech Q1 Pro

    • - Print size: 245 x 245 x 245 mm
    • - 600mm/s max speed
    More details »
    $449.00 QIDI Store
    Buy Now
  • QIDI Plus4

    • - Print size: 305 x 305 x 280 mm
    • - print temperature of 370°C
    More details »
    $799.00 QIDI Store
    Buy Now
  • QIDI Tech X-Max 3

    • - Print size: 325 x 325 x 315 mm
    • - fully enclosed
    More details »
    $799.00 QIDI Store
    Buy Now

Company Information

  • What is 3D Printing?
  • Contact us
  • Join our mailing list
  • Advertise with us
  • Media Kit
  • Nederland 3D Printing

Blog

  • Latest News
  • Use Cases
  • Reviews
  • 3D Printers
  • 3D Printing Metal

Featured Reviews

  • Anycubic Photon Mono M5s
  • Creality Ender 5 S1
  • The Mole 3D Scanner
  • Flashforge Creator 3 Pro

Featured Industries

  • Automotive
  • Aerospace
  • Construction
  • Dental
  • Environmental
  • Electronics
  • Medical
  • Military
  • Fashion
  • Art
2025 — Strikwerda en Dehue
  • Home
  • Join our mailing list
  • Contact us
Blog
  • Latest News
  • Use Cases
  • Reviews
  • 3D Printers
  • 3D Printing Metal
Featured Industries
  • Automotive
  • Aerospace
  • Construction
  • Dental
  • Environmental
  • Electronics
  • Medical
  • Military
  • Fashion
  • Art
Company Information
  • What is 3D Printing?
  • Contact us
  • Join our mailing list
  • Advertise with us
  • Media Kit
  • Nederland 3D Printing