British manufacturer Rapid Fusion has introduced “Bob,” an AI-powered assistant designed to optimize operations for its large-format 3D printing systems. The company developed the system over eight months with extensive testing, targeting industries including aerospace, automotive, construction, medical technology, and defense.
Bob, which stands for “Base of Build,” aims to simplify printer control, reduce downtime through preventive maintenance, and ease the setup process for users. The system operates on an extensive knowledge database that functions both online and in isolated environments for customers with strict intellectual property protection requirements.
The AI assistant is compatible with existing Rapid Fusion models including Apollo and Zeus, as well as the company’s latest Medusa machine. According to Rapid Fusion, Bob considers over 1,000 printing parameters and provides optimized presets for more than 100 different components. The system includes features like “Smart Extrusion Readiness,” which monitors temperature stability across multiple heating zones and provides automated printing approvals.
Bob incorporates material intelligence for high-temperature polymers and composite materials, factoring in parameters such as heat deflection temperature, shrinkage, and expansion behavior. Users can control the system through natural language commands, allowing queries like “print high-temperature-resistant tool” to be automatically translated into appropriate configurations.
The assistant offers multi-level task control, handling simple commands through pattern recognition while accessing comprehensive material databases for complex requirements. Smart Chained functions enable automatic combination of multiple commands, including material selection, temperature profiles, and post-processing steps.
Rapid Fusion plans to offer two versions: an advanced edition for partners and research institutions, and a standard version for existing customers beginning in 2026. Updates will be delivered through remote access capabilities.
Source: rapidfusion.co.uk