3D Printing
News Videos Newsletter Contact us
Home / News / Researchers Create Bio-based Printed Shapeshifting Structures
qidi

Researchers Create Bio-based Printed Shapeshifting Structures

March 5, 2023

Researchers from the University of Stuttgart have been experimenting with hygromorphic smart structures as passive systems for generating movement in various applications. Hygromorphic means that they change shape when the structures come into contact with water, or in this case, when the humidity changes in the environment.

Read on for more information.

Humidity Responsive

Generally, material limitations hinder the reliability and repeatability of humidity-responsive actuation. The authors of the paper have proposed a codesign method for 4D printing hygromorphic structures using biobased cellulose-filled filaments with varying stiffness and hygroresponsiveness, and have designed mesoscale structuring in printed elements.

The research team successfully designed, fabricated, and tested 4D printed prototypes that can transform in response to relative humidity, with fast, reversible, and repeatable motion in numerous cycles.

The structures were able to alter their shape within a matter of minutes, in conditions of 35–90% relative humidity (RH), which corresponds to naturally occurring shifts in RH in daily and seasonal weather cycles. This means that the structures can actuate when the weather changes, which can be beneficial for providing shade or shelter for building inhabitants when the weather changes.

You can see one of the printed structures in the image below. The graphic shows the petals of the structure opening as the RH is stepped up over time.

The aperture opens and closes with cycling RH
The aperture opens and closes with cycling RH, showing the reversible nature of this mechanism. (Image credit: University of Stuttgart)

For the 4D structures, the research team produced biocomposite filament materials by compounding native cellulose powder and two partially biobased thermoplastic matrix polymers.

The three-step process involved drying the materials, producing granules by compounding, and extruding them into filaments with a constant diameter of 1.75 mm. The dimensional accuracy of the produced filaments was ensured by continuous measurement with a laser micrometer and wiremaster.

You can see a closeup of one of the printed components, its composition, and the actuated part in the image below.

Different materials
Different materials and layers of the structure. (Image credit: University of Stuttgart)

How it Works

The structure works due to a functional bilayer scheme, which consists of a hygroscopic active layer printed with cellulose-filled filaments and a moisture-stable restrictive layer printed with pure polymers. Many readers will know that plastics can be a little hygroscopic, and this normally negative aspect was utilized as a feature in this design work. The plastic matrix in these experiments consisted of PK and TPU polymers.

An optional bonding layer can also be added to hold the restrictive layer between two compatible material layers, preventing global layer delamination. The toolpath design parameters were adjusted to tune the mesostructural anisotropy and porosity to physically program the shape-change in bilayer constructs.

The bending curvature was controlled through variations in the thickness of layers and filling ratio of the restrictive layer.

The researchers conclude that given the fast response time of the actuation, as well as the range of relative humidity that the actuation occurs in, this method can be used to produce 4D-printed smart structures in weather-adaptive architectural building skins. For example, structures made with this method can open in high RH conditions (usually during fall/winter or at nights), and close to provide shading in low RH conditions (usually in the hot summer time).

You can read the full paper, titled “Codesign of Biobased Cellulose-Filled Filaments and Mesostructures for 4D Printing Humidity Responsive Smart Structures” over at this link.

Come and let us know your thoughts on our Facebook, Twitter, and LinkedIn pages, and don’t forget to sign up for our weekly additive manufacturing newsletter to get all the latest stories delivered right to your inbox.

Share:
WhatsApp Twitter Facebook LinkedIn Buffer Reddit E-mail
About the author | Phillip Keane
Phillip is an aerospace engineer from UK. He is a graduate of Coventry University (UK), International Space University (France) and Nanyang Technological University (Singapore), where he studied Advanced Manufacturing at the Singapore Centre for 3D Printing.
Join our newsletter

Our newsletter is free & you can unsubscribe any time.

Latest posts

Singapore Startup Creates Limited Edition 3D-Printed Collectibles from Recycled Plastic Bottles

Singapore-based startup Unigons has launched a limited collection of 3D-printed Merlion figurines made from recycled plastic bottles. The company produced 60 pieces of... read more »

News
Singapore Startup Creates Limited Edition 3D-Printed Collectibles from Recycled Plastic Bottles

Designer Uses Robotic 3D Printing to Create Dual-Purpose Dog Furniture

Designer Liam de la Bedoyere has developed the Dog Hut Side Table, a piece of furniture that combines a resting space for dogs... read more »

News
Designer Uses Robotic 3D Printing to Create Dual-Purpose Dog Furniture

Scientists 3D Print Solar-Powered Sponge for Seawater Desalination

Researchers have developed a 3D-printed aerogel material that uses sunlight to convert seawater into drinking water. The sponge-like structure contains microscopic vertical channels... read more »

News

Revopoint Launches Major Prime Event 2025 Sale with Up to 40% Off 3D Scanners and Accessories

Revopoint is kicking off its Prime Event 2025 with a series of major discounts on its range of professional 3D scanners and accessories.... read more »

News

Turkish Companies Test 3D Printed Component for Armored Vehicles

MetalWorm and Nurol Makina, both based in Ankara, Turkey, have completed testing of an armored vehicle component manufactured using Directed Energy Deposition (DED)... read more »

3D Printing Metal
Turkish Companies Test 3D Printed Component for Armored Vehicles

McGill Spinout Uses 3D Bioprinting to Create Tumors for Smarter Cancer Treatments

TissueTinker, a McGill University spinout company, has developed 3D bioprinting technology to create miniaturized tumor models for cancer drug testing. The company recently... read more »

Medical
McGill Spinout Uses 3D Bioprinting to Create Tumors for Smarter Cancer Treatments

University of Twente Awarded €13.6M for Research in Circular 3D Printing and Transparent AI

The University of Twente has received €13.6 million in funding from the 2024 NWA ORC program to lead two research projects focused on... read more »

News
University of Twente Awarded €13.6M for Research in Circular 3D Printing and Transparent AI

China’s 3D Printed Micro Turbojet Engine Completes Maiden Flight

The Aero Engine Corporation of China (AECC) has successfully completed the first flight test of its 3D-printed micro turbojet engine in Inner Mongolia... read more »

Aerospace
China's 3D Printed Micro Turbojet Engine Completes Maiden Flight

Laser-Assisted Cold Spray Technology Enhances Material Deposition Process

Researchers at the University of Cambridge's Center for Industrial Photonics have developed a new additive manufacturing technique called laser-assisted cold spray (LACS). The... read more »

3D Printing Metal
Laser-Assisted Cold Spray Technology Enhances Material Deposition Process

Social

  • Facebook Facebook 3D Printing
  • Linkedin Linkedin 3D Printing
Join our newsletter

Our newsletter is free & you can unsubscribe any time.

Featured Industries

  • Automotive
  • Aerospace
  • Construction
  • Dental
  • Environmental
  • Electronics
  • Fashion
  • Medical
  • Military
  • Snapmaker Artisan Premium 3-in-1

    • - Print size: 400 x 400 x 400 mm
    • - comes with enclosure
    More details »
    $2,999.00 Snapmaker
    Buy Now
  • QIDI Tech Q1 Pro

    • - Print size: 245 x 245 x 245 mm
    • - 600mm/s max speed
    More details »
    $449.00 QIDI Store
    Buy Now
  • QIDI Plus4

    • - Print size: 305 x 305 x 280 mm
    • - print temperature of 370°C
    More details »
    $799.00 QIDI Store
    Buy Now
  • QIDI Tech X-Max 3

    • - Print size: 325 x 325 x 315 mm
    • - fully enclosed
    More details »
    $799.00 QIDI Store
    Buy Now

Company Information

  • What is 3D Printing?
  • Contact us
  • Join our mailing list
  • Advertise with us
  • Media Kit
  • Nederland 3D Printing

Blog

  • Latest News
  • Use Cases
  • Reviews
  • 3D Printers
  • 3D Printing Metal

Featured Reviews

  • Anycubic Photon Mono M5s
  • Creality Ender 5 S1
  • The Mole 3D Scanner
  • Flashforge Creator 3 Pro

Featured Industries

  • Automotive
  • Aerospace
  • Construction
  • Dental
  • Environmental
  • Electronics
  • Medical
  • Military
  • Fashion
  • Art
2025 — Strikwerda en Dehue
  • Home
  • Join our mailing list
  • Contact us
Blog
  • Latest News
  • Use Cases
  • Reviews
  • 3D Printers
  • 3D Printing Metal
Featured Industries
  • Automotive
  • Aerospace
  • Construction
  • Dental
  • Environmental
  • Electronics
  • Medical
  • Military
  • Fashion
  • Art
Company Information
  • What is 3D Printing?
  • Contact us
  • Join our mailing list
  • Advertise with us
  • Media Kit
  • Nederland 3D Printing