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Wood Waste Born Again As 3D Printed Furniture

July 14, 2023

Wood furniture made from waste is playing a crucial role in creating a circular economy, and additive manufacturing is proving its worth in shaping these eco-friendly designs.

Disrupt.Design Lab (D.DLAB), a group of designers based in Israel, has been working on developing circular solutions for wood to combat the massive amount of wasted wood each year. Their initiative, the WoodenWood Project, combines traditional wood components with a digitally fabricated “wood-textile” to repurpose wood waste effectively. You can see one of their creations in the image below.

Wood Waste Born Again As 3D Printed Furniture
This comfy looking chair is printed from a wood-textile material. (Image Credit: D.DLAB)

Through the combination of 3D printed wood-textile and raw wood components, WoodenWood maximizes design possibilities and gives new life to various forms of material waste. D.DLAB has utilized this system to create bespoke furniture, specifically ergonomic chairs and stools. The wood-textile, created by a robotic printing system, resembles rattan and is made from a natural wood paste called Daika. Daika is a blend of sawdust and cellulose-based binders, ensuring biodegradability.

Printed stools
Printed stools with Daika-based binder. (Image Credit: D.DLAB)

The seating elements using the WoodenWood system prioritize strength, aesthetics, and ergonomics, allowing for an optimal design. With the incorporation of parametric design methodologies, bespoke seating elements can be created within a mass production workflow.

D.DLAB
Two printed stools gazing upon a fallen ancestor. (Image Credit: D.DLAB)

WoodenWood’s unique and forward-thinking approach, blending traditional craftsmanship with cutting-edge systems, has gained widespread acclaim. This year, it was showcased at Milan Design Week, where it stood out among the twelve remarkable projects recognized in the sustainability category of Fuorisalone. Moreover, it received a prestigious gold prize for universal design from the esteemed jury of the 2023 Design Educates Awards.

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About the author | Phillip Keane
Phillip is an aerospace engineer from UK. He is a graduate of Coventry University (UK), International Space University (France) and Nanyang Technological University (Singapore), where he studied Advanced Manufacturing at the Singapore Centre for 3D Printing.
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