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3D Printed Solutions Help to Keep Cooling Lake Efficient

April 25, 2024

Cornell University’s Lake Source Cooling (LSC) system has undergone essential maintenance recently to combat the encroachment of invasive mussels and debris. A new approach has been devised, utilizing 3D printed components to streamline the process.

3D Printed Solutions Help to Keep Cooling Lake Efficient
Mark Tarazi with 3D printed component. (Image Credit: Laura Reiley/Cornell Chronicle)

The LSC system leverages the frigid depths of Cayuga Lake to provide cooling on the campus. Its use has significantly reduced electricity consumption and costs for Cornell University and Ithaca High School. However, the accumulation of zebra and quagga mussels have posed a persistent challenge, necessitating periodic maintenance.

Engineers, including undergraduates and underwater robots, executed a meticulous cleaning operation, employing cylindrical “pigs” to clear the intake pipes. This intricate process, akin to threading a needle in murky waters, required precision and expertise.

clean them of mussels
The pigs, which are drawn through the pipes to clean them of mussels and other debris. (Image Credit: Laura Reiley/Cornell Chronicle)

To assist, engineering student Mark Tarazi crafted custom 3D printed shackle-alignment tabs to aid in the cleaning of the intake screen, situated 250 feet beneath the lake’s surface. This adjustment proved pivotal in the larger endeavor to preserve the efficiency of the LSC system.

While the task incurred substantial costs and demanded extensive manpower, the long-term benefits justify the investment. By maintaining the functionality of the LSC system, Cornell University continues its commitment to sustainability and energy efficiency.

Source: news.cornell.edu

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About the author | Phillip Keane
Phillip is an aerospace engineer from UK. He is a graduate of Coventry University (UK), International Space University (France) and Nanyang Technological University (Singapore), where he studied Advanced Manufacturing at the Singapore Centre for 3D Printing.
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