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3D Printing Method Enhances Micro Energy Storage Solutions

October 22, 2024

Researchers from KTH Royal Institute of Technology in Sweden have developed a new 3D printing technique that could change micro energy storage. Their innovative method simplifies the fabrication of glass micro-supercapacitors (MSCs), reducing both the complexity and time involved in creating the nanoscale features these devices require. This advancement promises more compact, energy-efficient solutions for a range of portable devices, including self-sustaining sensors, wearables, and other Internet of Things (IoT) applications.

3D Printing Method Enhances Micro Energy Storage Solutions
A highly magnified view (4720x) of 3D-printed silicon-rich glass micro-supercapacitors (MSCs) on silicon substrates. (Image Credit: KTH Royal Institute of Technology)

Overcoming Challenges in Micro-Supercapacitor Fabrication

The key to an MSC’s performance lies in its electrodes, which are responsible for storing and conducting energy. To maximize efficiency, these electrodes need a larger surface area and nanoscale channels that enable rapid ion transport. The team, led by Po-Han Huang, tackled these challenges using ultrashort laser pulse 3D printing technology. This method not only improves electrode design but also increases production speed and precision.

The researchers discovered that ultrashort laser pulses trigger two simultaneous reactions in hydrogen silsesquioxane (HSQ), a precursor material. These reactions result in the formation of self-organized nanoplates and convert HSQ into silicon-rich glass. This combination allows for the creation of electrodes with open channels that enhance ion flow, improving overall performance.

Broad Applications and Future Impacts

The team’s success was demonstrated by 3D-printing MSCs that performed well under fast charging and discharging cycles. According to Huang, this method could have significant implications beyond MSCs, including potential applications in optical communication, nanoelectromechanical sensors, and 5D optical data storage.

Frank Niklaus, professor of micro- and nanosystems at KTH, emphasized that supercapacitors are already used in common technologies like consumer electronics and renewable energy. He added that micro-supercapacitors could make these applications even more compact and efficient, providing a promising future for energy storage solutions.

Source: eurasiareview.com

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