HeyGears demonstrated its Multi-Material Fusion resin 3D printed dentures at LMT LAB DAY Chicago 2025. The technology uses Digital Light Processing (DLP) photopolymerization to combine different resin materials in a single printing process, allowing teeth and denture bases to be fused together simultaneously.
The OnePrint Dentures aim to address challenges in conventional denture production, which involves multiple manual steps that can be time-consuming and error-prone. The system can print high-strength teeth with flexible denture base materials in one session. Combined with HeyGears’ polish-free process, the company positions this as a direct “print-to-product” solution.
The technology incorporates biocompatible photopolymer resin materials and AI-powered digital workflows that optimize steps from model design to post-processing. HeyGears states this approach is designed for large-scale dental production with improved efficiency.
Market adoption of digital dentistry varies by region, with over 80% of North American dental labs using digital equipment according to the press release. Japan incorporated digital dentures into its national health insurance in 2024, while markets like China and India are also advancing in digital adoption. The company cites growing elderly populations as a driver for increased demand for dental prosthetics.