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Stanford Researchers 3D Print Microscopic Parts By The Million

March 18, 2024

Stanford University researchers have recently demonstrated the ability to produce up to one million highly detailed microscale particles per day. This achievement, published in Nature, presents a significant advancement in the field, offering immense potential across various industries.

Stanford Researchers 3D Print Microscopic Parts By The Million
The 3D printed DeSimone lab logo with buckyball geometry.<br />(Image credit: DeSimone Research Group)

The research centers on a more efficient processing technique that overcomes previous challenges in scaling up the fabrication of custom microscale particles. By refining the continuous liquid interface production (CLIP) printing technique introduced in 2015, the researchers have developed a method that combines precision with speed, pushing the boundaries of what’s achievable in particle fabrication.

The process, known as roll-to-roll CLIP (r2rCLIP), operates akin to an assembly line, enabling automated mass production of uniquely shaped microscopic particles. This innovative approach not only enhances production rates but also opens up opportunities for diverse applications, ranging from microelectronics to drug delivery systems.

One of the key strengths of r2rCLIP lies in its ability to balance resolution and speed, addressing the demands of various industries requiring high-resolution outputs at a rapid pace. Moreover, the versatility of this technique allows for the fabrication of both hard and soft microscopic particles, expanding its potential applications even further.

Looking ahead, the researchers envision widespread adoption of r2rCLIP by both academia and industry, propelling the field of 3D printing towards a future focused on the possibilities of 3D products rather than just the manufacturing process itself. With its ability to produce intricate parts efficiently, r2rCLIP marks a significant milestone in the evolution of additive manufacturing technologies.

You can read the full paper, titled “Roll-to-roll, high-resolution 3D printing of shape-specific particles” at this link.

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About the author | Phillip Keane
Phillip is an aerospace engineer from UK. He is a graduate of Coventry University (UK), International Space University (France) and Nanyang Technological University (Singapore), where he studied Advanced Manufacturing at the Singapore Centre for 3D Printing.
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