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Home / News / Nuclear Debris Filter Design Gets the AM Makeover
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Nuclear Debris Filter Design Gets the AM Makeover

June 14, 2022

Power company Westinghouse has announced that they have installed two 3D printed nuclear fuel debris filters in nuclear power plants in both Finland and Sweden.

The 3D-printed nuclear fuel debris filter, dubbed the “StrongHold AM” has been installed in two Nordic Boiling Water Reactor (BWR) units. The first is installed at the Olkiluoto Nuclear Power Plant in Finland, specifically in the Olkiluoto 2 unit.

The second StrongHold AM fuel debris filter has been installed in Finland, and at Oskarshamn Nuclear Power Plant in Sweden (specifically Oskarshamn unit 3). The fuel debris filters will improve the reliability of both nuclear plants. You can see the debris filter in the image below.

Debris filter
Debris filter. (Image credit: Westinghouse)

While the name may suggest that this is a filter that filters fuel (like a car fuel filter), it is in fact for filtering the coolant around the fuel. Wear and tear in the reactor system, or debris from machining can enter the coolant system and cause havoc.

“Fuel damages can force us to temporarily suspend operations, which affects security of supply and entails unnecessary costs,” said Andreas Roos, Oskarshamn 3 Plant Manager.

“Reducing the risk of fuel damages is very positive for our business.”

The fuel debris filters prevent debris from entering the fuel assembly and potentially damaging the cladding, which could cause unplanned and expensive outages.

“We can now gain important practical experience in the use of 3D-printed metal products which will become an ever more important operational solution going forward. It is important to have a strong network of partners like Westinghouse who deploy additive manufacturing to drive enhanced capability.”

The filter has been designed and manufactured in partnership with plant operators Teollisuuden Voima Oyj (TVO) and OKG.

“We can now gain important practical experience in the use of 3D-printed metal products which will become an ever more important operational solution going forward,” said Arttu Knuutila, TVO Fuel Procurement Team Leader.

“It is important to have a strong network of partners like Westinghouse who deploy additive manufacturing to drive enhanced capability.”

Westinghouse’s technology is the basis for nearly one-half of the world’s operating nuclear power plants, and they were the first company to install a 3D printed component (the nuclear thimble) inside an operating nuclear power plant.

“As the first 3D-printed fuel debris filter for insertion in a nuclear power plant, the StrongHold AM marks a major milestone in our effort to further improve the BWR fuel reliability by leveraging advances in manufacturing technology,” said Dr. Carina Önneby, Westinghouse Vice President EMEA Fuel Delivery.

There is no information as to what material or which process was used to manufacture the debris filter, but it does look a little titanium-colored.

You can read about the Westinghouse nuclear thimble story again over at the related story below.

ORNL 3D printed steel reactor core featured image
Related Story
3D Printing Goes Nuclear TWICE in One Week
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Phillip Keane

Phillip is an aerospace engineer from UK. He is a graduate of Coventry University (UK), International Space University (France) and Nanyang Technological University (Singapore), where he studied Advanced Manufacturing at the Singapore Centre for 3D Printing.

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Anycubic Kobra 3 Max V2 Combo

~$899
  • Features a massive 420 × 420 × 500 mm build volume—the largest consumer build volum…
Anycubic Kobra 3 Max V2 Combo
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Anycubic Photon Mono M7 Pro

~$459-$669
  • One of the largest MSLA build volumes at a consumer price (223 × 126 × 230 mm) with 1…
Anycubic Photon Mono M7 Pro
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Elegoo Saturn 4 Ultra (12K)

~$379-$399
  • Delivers 19-24 micron resolution with the same tilt-release mechanism and reliable vat…
Elegoo Saturn 4 Ultra (12K)
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Creality Hi

~$369
  • CoreXY motion with 500 mm/s speeds and a 300°C all-metal hotend in an open-frame desig…
Creality Hi
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Creality Ender-3 V4 Combo

$399
  • This page keeps the Ender-3 S1 Pro address.
Creality Ender-3 V4 Combo
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Bambu Lab A1 Mini

~$220 (Combo with AMS lite ~$359)
  • The most beginner-friendly printer on the market with full auto-calibration, whisper-qu…
Bambu Lab A1 Mini
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Anycubic Kobra S1 Max Combo

~$1,264
  • The first Anycubic with a real 65°C heated chamber inside a fully enclosed CoreXY arou…
Anycubic Kobra S1 Max Combo
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Bambu Lab H2S

~$1,249
  • Removes the dual-nozzle system from the H-series while keeping the 65°C heated chamber…
Bambu Lab H2S
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