3D Printing
News Videos Newsletter Contact us
Home / News / US Army to get HUGE AM Barracks
qidi

US Army to get HUGE AM Barracks

April 15, 2022

Construction additive manufacturing is still seeking new ways to demonstrate its value, and as we saw a few weeks ago with the printed flood relief housing, it is finding more and more use in transient housing applications.

Well, it could be said that there are none more transient than soldiers in training, and so the US Department of Defense has employed Texas-based construction printer company ICON to print their vast barracks complex at Fort Bliss, Texas.

There will be three barracks printed at the facility, each housing up to 72 soldiers at a time. At approximately 530 square meters of area each, they will be the largest 3D printed structures in the western hemisphere.

The current world’s largest AM structure is in Dubai, as we reported here. That was printed by Apis Cor with their concrete printing systems.

You can see a rendering of the barracks at Fort Bliss below, with the camouflaged soldier hiding away in there for scale. The barracks themselves have been designed by a local architectural firm, Logan Architects.

Rendered barracks
Rendered barracks (Image credit: Logan Architecture)

“We are proud to collaborate with the U.S. Army and continue our partnership with DIU to see diverse use cases for ICON’s technology across the DOD and to deliver resilient, comfortable 3D-printed barracks for soldiers at Fort Bliss,” said Brendan O’Donoghue, vice president of public sector at ICON.

Using Icon’s Vulcan concrete printer, the “Lavacrete” will be extruded forming the main structure of the barracks, with additional fixtures and fittings being added by hand afterwards. Lavacrete, according to the ICON website is a combination of Portland cement, fillers, and supplementary cementitious materials (SCM’s) along with “advanced additives” intended to help it survive extreme weather.

“Constructing facilities using this cutting-edge technology saves labor costs, reduces planning time, and increases the speed of construction of future facilities,” said Army Lt. Gen. Doug Gabram, commander of U.S. Army Installation Management Command (IMCOM).

“We are looking at other ways to use this innovative technique for rapid construction of other types of facilities beyond barracks.”

IMCOM (and ICON) are working alongside the Defense Innovation Unit (DIU), and the U.S. Army Engineer Research and Development Center (ERDC) on this task and the barracks are expected to be completed in ten months.

military concrete printing
Printing the barracks. (Image credit: DoD)

This is not the first time that the US military has used AM for construction.

Back in 2020 ICON had also collaborated with the US Marines on a project to print a vehicle hide structure in under 40 hours. The project was a success and demonstrated not only the technology, but the quick knowledge transfer to use it, as the marines were given only basic training for the printer.

Related Story
Two New 3D Printed Bridges Unveiled to the Public
Share:
WhatsApp Twitter Facebook LinkedIn Buffer Reddit E-mail
About the author | Phillip Keane
Phillip is an aerospace engineer from UK. He is a graduate of Coventry University (UK), International Space University (France) and Nanyang Technological University (Singapore), where he studied Advanced Manufacturing at the Singapore Centre for 3D Printing.
Join our newsletter

Our newsletter is free & you can unsubscribe any time.

Latest posts

3D-Printed Insects Help Scientists Map the Limits of Mimicry in Nature

Researchers at the University of Nottingham have developed a method to 3D print life-sized, color-accurate insect models for biological research. The team, led... read more »

Environmental

University of Hong Kong Scientists Explore Growing Organs with 3D Printing Technology

Researchers at the University of Hong Kong (HKU) are working to combine 3D-printed respiratory tissue with lab-grown organoids to create functional airways for... read more »

Bioprinting
University of Hong Kong Scientists Explore Growing Organs with 3D Printing Technology

SHINING 3D Unveils EinScan Rigil with Tri-Mode Scanning for Pro-Level Flexibility

SHINING 3D has launched its newest flagship 3D scanner, the EinScan Rigil — touted as the world’s first 3D scanner featuring Tri-Mode operation... read more »

News
SHINING 3D Unveils EinScan Rigil with Tri-Mode Scanning for Pro-Level Flexibility

ETH Zurich 3D Prints Recycled Plastic Structure for Swiss Ice Cream Shop

ETH Zurich students have completed a 3D-printed ice cream shop in the Swiss Alpine village of Mulegns. The project, called Gelateria, was designed... read more »

Construction
ETH Zurich 3D Prints Recycled Plastic Structure for Swiss Ice Cream Shop

Hugo Launches 3D Printed Loafers with Zellerfeld

Hugo, the younger brand under Hugo Boss, has partnered with 3D printing company Zellerfeld to create a fully 3D-printed loafer. The shoe is... read more »

Fashion
Hugo Launches 3D Printed Loafers with Zellerfeld

3D Printed Resin Combines Rubber Flexibility with Plastic Strength, Surprising Scientists

Researchers at the University of Texas at Austin have developed a 3D printing method that can create objects with both soft and hard... read more »

News
3D Printed Resin Combines Rubber Flexibility with Plastic Strength, Surprising Scientists

LPE Supports Queen’s Propulsion Laboratory with 3D Printed Rocket Engine Chamber

Students at Queen's University Belfast have developed what they describe as Ireland's first student-built liquid rocket engine. The Kelvin Mk.1, named after Belfast-born... read more »

3D Printing Metal
LPE Supports Queen’s Propulsion Laboratory with 3D Printed Rocket Engine Chamber

Dassault Systèmes and Patrick Jouin Unveil New 3D Printed Chair

Dassault Systèmes and French designer Patrick Jouin have unveiled Ta.Tamu, a 3D-printed chair developed using the company's 3DEXPERIENCE platform. The project represents a... read more »

News
Dassault Systèmes and Patrick Jouin Unveil New 3D Printed Chair

Endemic Architecture Debuts 3D Printed Homes in Rural California

A development of five 3D-printed homes called Corduroy Castles is currently under construction in Olivehurst, California, a rural town in Yuba County located... read more »

Construction
Endemic Architecture Debuts 3D Printed Homes in Rural California

Social

  • Facebook Facebook 3D Printing
  • Linkedin Linkedin 3D Printing
Join our newsletter

Our newsletter is free & you can unsubscribe any time.

Featured Industries

  • Automotive
  • Aerospace
  • Construction
  • Dental
  • Environmental
  • Electronics
  • Fashion
  • Medical
  • Military
  • QIDI Tech Q1 Pro

    • - Print size: 245 x 245 x 245 mm
    • - 600mm/s max speed
    More details »
    $449.00 QIDI Store
    Buy Now
  • Snapmaker Artisan Premium 3-in-1

    • - Print size: 400 x 400 x 400 mm
    • - comes with enclosure
    More details »
    $2,999.00 Snapmaker
    Buy Now
  • QIDI Plus4

    • - Print size: 305 x 305 x 280 mm
    • - print temperature of 370°C
    More details »
    $799.00 QIDI Store
    Buy Now
  • QIDI Tech X-Max 3

    • - Print size: 325 x 325 x 315 mm
    • - fully enclosed
    More details »
    $799.00 QIDI Store
    Buy Now

Company Information

  • What is 3D Printing?
  • Contact us
  • Join our mailing list
  • Advertise with us
  • Media Kit
  • Nederland 3D Printing

Blog

  • Latest News
  • Use Cases
  • Reviews
  • 3D Printers
  • 3D Printing Metal

Featured Reviews

  • Anycubic Photon Mono M5s
  • Creality Ender 5 S1
  • The Mole 3D Scanner
  • Flashforge Creator 3 Pro

Featured Industries

  • Automotive
  • Aerospace
  • Construction
  • Dental
  • Environmental
  • Electronics
  • Medical
  • Military
  • Fashion
  • Art
2025 — Strikwerda en Dehue
  • Home
  • Join our mailing list
  • Contact us
Blog
  • Latest News
  • Use Cases
  • Reviews
  • 3D Printers
  • 3D Printing Metal
Featured Industries
  • Automotive
  • Aerospace
  • Construction
  • Dental
  • Environmental
  • Electronics
  • Medical
  • Military
  • Fashion
  • Art
Company Information
  • What is 3D Printing?
  • Contact us
  • Join our mailing list
  • Advertise with us
  • Media Kit
  • Nederland 3D Printing