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Restoring Classic Volvos with 3D Printing

February 23, 2024

In a tucked-away workshop in Brundish, East England, Emma and Rob Henchoz are breathing new life into vintage Volvos, transforming them into rally champions. They are doing it with the aid of 3D printing.

For over two decades, Emma and Rob have specialized in resurrecting Volvos from the 60s and 70s, overcoming the challenge of sourcing rare parts with their expertise and dedication. However, the advent of 3D printing has supercharged their craft, enabling them to fabricate obsolete components, enhance performance, and tailor cars for the track with unprecedented agility.

Restoring Classic Volvos with 3D Printing
Volvo Amazone, given new life with 3D printing. (Image Credit: Amazon Cars)

The genesis of Amazon Cars traces back to 2001 when the couple acquired a retiring parts supplier’s business, pivoting towards motorsports. Navigating through industry shifts and geopolitical complexities, they’ve not only sustained their enterprise but also thrived, leveraging platforms like YouTube and adapting to post-Brexit realities.

print parts
These parts are not easy to find. 3D printing has the answer. (Image Credit: Amazon Cars)

The company produces a range of components ranging from air filter boxes and oil tank holders to gear-shift covers to fixtures.

Rob’s pride in their craftsmanship extends to custom racing parts, seamlessly integrated into their cars for optimal performance. Every detail reflects their pursuit of excellence.

Their journey into 3D printing was propelled by a friend’s recommendation of the Original Prusa MK3S — a decision that revolutionized their workflow, propelling them into a realm of limitless possibilities.

Video

Source: blog.prusa3d.com

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About the author | Phillip Keane
Phillip is an aerospace engineer from UK. He is a graduate of Coventry University (UK), International Space University (France) and Nanyang Technological University (Singapore), where he studied Advanced Manufacturing at the Singapore Centre for 3D Printing.
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