3D Printing
News Videos Newsletter Contact us
Home / News / Karl Mayer Group Merges Warp Knitted Textile Manufacturing with 3D printing
qidi

Karl Mayer Group Merges Warp Knitted Textile Manufacturing with 3D printing

February 15, 2023

The Karl Mayer Group has developed a 3D printing system that combines warp knitted textile manufacturing with 3D printing, offering maximum flexibility and efficiency in manufacturing custom products.

The technology allows the direct printing of fabric after it has been manufactured on the warp knitting machine.

The inline printing head can be moved quickly to every necessary manufacturing position, and the camera system and pattern recognition software ensure the highest precision in positioning the printing head on the 2×1 meter printing field.

The machine is particularly suitable for customizing products, and the innovation is expected to be particularly advantageous for the sports, shoes and automotive sectors.

printhead
The Karl Mayer printhead. (Image credit: Karl Mayer Group)

For sports clothing, the new 3D printing system allows the integration of partial reinforcements, kinesio tapes or support areas for muscles, and for stabilizing movement. Shoes can also be designed to be wear-resistant in areas that are under the most stress.

The automotive sector is likely to be particularly interested in Karl Mayer’s 3D printing system because of the few working steps required to integrate reinforcements into door panels, roof liners and seats.

Apart from these conventional uses, future-oriented implementations are also conceivable, such as the integration of switches in textile structures, the use of textiles for control purposes, and protective covers for electronic components.

3D printed warp knitted cloth
3D printed warp knitted cloth. (Image credit: Karl Mayer Group)

Karl Mayer has already tested the new 3D printing table with its development partner, Bielefeld University of Applied Science, for the production of shoe cloths. The prototype was presented at the Techtextil 2022 trade fair in Frankfurt am Main, and the innovation was also highlighted at the 5th Additive Manufacturing Meeting, which was held in November 2022 on the Karl Mayer company premises.

The company is now trying to establish the procedure in practice together with potential users.

Come and let us know your thoughts on our Facebook, Twitter, and LinkedIn pages, and don’t forget to sign up for our weekly additive manufacturing newsletter to get all the latest stories delivered right to your inbox.

Share:
WhatsApp Twitter Facebook LinkedIn Buffer Reddit E-mail
About the author | Phillip Keane
Phillip is an aerospace engineer from UK. He is a graduate of Coventry University (UK), International Space University (France) and Nanyang Technological University (Singapore), where he studied Advanced Manufacturing at the Singapore Centre for 3D Printing.
Join our newsletter

Our newsletter is free & you can unsubscribe any time.

Latest posts

Cornell Researchers Develop 3D Printing Method for Enhanced Superconductors

Cornell University researchers have developed a one-step 3D printing method that produces superconductors with improved properties. The research, published August 19 in Nature... read more »

News
Cornell Researchers Develop 3D Printing Method for Enhanced Superconductors

Scottish Maritime Project Shows Promise for 3D Printed Ship Components

A Scottish project using large-scale additive manufacturing for shipbuilding components has completed its second phase, demonstrating potential benefits for the maritime industry. The... read more »

News
Scottish Maritime Project Shows Promise for 3D Printed Ship Components

Navy Maintenance Center Uses 3D Printing to Replace Destroyer Pump Component at Fraction of Conventional Cost

The Southeast Regional Maintenance Center (SERMC) has successfully used 3D printing to manufacture a replacement cooling rotor for an Arleigh Burke-class guided missile... read more »

Military
Navy Maintenance Center Uses 3D Printing to Replace Destroyer Pump Component at Fraction of Conventional Cost

Rapid Fusion Launches AI Assistant for Large-Format 3D Printers

British manufacturer Rapid Fusion has introduced "Bob," an AI-powered assistant designed to optimize operations for its large-format 3D printing systems. The company developed... read more »

News
Rapid Fusion Launches AI Assistant for Large-Format 3D Printers

Creality Submits IPO Prospectus for Hong Kong Stock Exchange Listing

Shenzhen-based 3D printer manufacturer Creality has submitted a prospectus to the Hong Kong Stock Exchange for a main board listing. The company began... read more »

News
Creality Submits IPO Prospectus for Hong Kong Stock Exchange Listing

Graphjet Technology Partners with Malaysian University on 3D-Printed Heat Sink Development

Graphjet Technology has entered into a collaboration agreement with the Centre for Materials Engineering and Smart Manufacturing (MERCU) at Universiti Kebangsaan Malaysia (UKM).... read more »

News
Graphjet Technology Partners with Malaysian University on 3D-Printed Heat Sink Development

Humtown drives US Manufacturing Comeback with Additive Sand Casting

Humtown Products, an Ohio-based company, is positioning itself to serve manufacturers looking to bring production back to the United States. The company specializes... read more »

News
Humtown drives US Manufacturing Comeback with Additive Sand Casting

Oak Ridge National Laboratory Releases Advanced Dataset for 3D Printing Quality Monitoring

Oak Ridge National Laboratory has released a comprehensive dataset for its Peregrine software, which monitors and analyzes parts created through powder bed additive... read more »

News
Oak Ridge National Laboratory Releases Advanced Dataset for 3D Printing Quality Monitoring

Creality Expands Flagship Lineup with K2 and K2 Pro 3D Printers

Creality has announced the launch of the K2 and K2 Pro, two new additions to its high-end K series. Built on a rigid... read more »

3D Printers
Creality Expands Flagship Lineup with K2 and K2 Pro 3D Printers

Farsoon and Stark Future Complete KLINGA Project, Producing Over 1,000 Titanium Parts

Farsoon Europe GmbH and Stark Future have completed the KLINGA Project, a collaborative engineering initiative that produced more than 1,000 titanium parts using... read more »

3D Printing Metal
Farsoon and Stark Future Complete KLINGA Project, Producing Over 1,000 Titanium Parts

Social

  • Facebook Facebook 3D Printing
  • Linkedin Linkedin 3D Printing
Join our newsletter

Our newsletter is free & you can unsubscribe any time.

Featured Industries

  • Automotive
  • Aerospace
  • Construction
  • Dental
  • Environmental
  • Electronics
  • Fashion
  • Medical
  • Military
  • QIDI Tech Q1 Pro

    • - Print size: 245 x 245 x 245 mm
    • - 600mm/s max speed
    More details »
    $449.00 QIDI Store
    Buy Now
  • QIDI Tech X-Max 3

    • - Print size: 325 x 325 x 315 mm
    • - fully enclosed
    More details »
    $799.00 QIDI Store
    Buy Now
  • Snapmaker Artisan Premium 3-in-1

    • - Print size: 400 x 400 x 400 mm
    • - comes with enclosure
    More details »
    $2,999.00 Snapmaker
    Buy Now
  • QIDI Plus4

    • - Print size: 305 x 305 x 280 mm
    • - print temperature of 370°C
    More details »
    $799.00 QIDI Store
    Buy Now

Company Information

  • What is 3D Printing?
  • Contact us
  • Join our mailing list
  • Advertise with us
  • Media Kit
  • Nederland 3D Printing

Blog

  • Latest News
  • Use Cases
  • Reviews
  • 3D Printers
  • 3D Printing Metal

Featured Reviews

  • Anycubic Photon Mono M5s
  • Creality Ender 5 S1
  • The Mole 3D Scanner
  • Flashforge Creator 3 Pro

Featured Industries

  • Automotive
  • Aerospace
  • Construction
  • Dental
  • Environmental
  • Electronics
  • Medical
  • Military
  • Fashion
  • Art
2025 — Strikwerda en Dehue
  • Home
  • Join our mailing list
  • Contact us
Blog
  • Latest News
  • Use Cases
  • Reviews
  • 3D Printers
  • 3D Printing Metal
Featured Industries
  • Automotive
  • Aerospace
  • Construction
  • Dental
  • Environmental
  • Electronics
  • Medical
  • Military
  • Fashion
  • Art
Company Information
  • What is 3D Printing?
  • Contact us
  • Join our mailing list
  • Advertise with us
  • Media Kit
  • Nederland 3D Printing