3D Printing
News Back to school deals Contact us
Home / Military / First 3D Printed Thumb in U.S Restored Hope (and Dexterity) to Veteran
qidi

First 3D Printed Thumb in U.S Restored Hope (and Dexterity) to Veteran

A Louisiana veteran was the first person in the United States to receive a working 3D printed thumb, developed as part of a Department of Defense clinical trial. The technology behind the prosthetic was developed over 33 years by Sweden’s Integrum, which created a dental implant process whereby a metal rod is anchored into a jawbone and then affixed with a porcelain tooth.

 3D printed thumb
The 3D printed thumb implant, with Alabana Crimson Tide logo. (Image Credit: 4WWL)

The process was adapted for prosthetic limbs, and when veteran Jackson Caplis lost his thumb in a farm accident, he was airlifted to the University Medical Center in New Orleans, where he was offered the chance to take part in the clinical trial.

“We were just fixing a piece of equipment, and a pin sheared off and the piece of equipment, weighing 56,000 pounds, fell on top of my thumb. We didn’t have a piece of equipment big enough to get it off. So, I stayed underneath it for 34 minutes,” said Caplis.

“That’s the time when I realized, well there goes my life because that’s all I knew was mechanics. Now I don’t have a thumb, and you’ve got to have it to be a mechanic.”

Caplis’ new thumb was printed with the logo of his favorite sports teams, Alabama Crimson Tide. He also had another thumb printed, sans logo, for more formal occasions.

Two 3D printed thumbs.
Two 3D printed thumbs. (Image Credit: 4WWL)

The printed thumb is made of hard plastic rather than metal, as he works around high voltage and would prefer a non-conductive appendage. Note, that this is not simply a plastic appendage that can be slipped onto the stump, rather it is part of a surgically installed medical prosthetic which required a metal rod to be implanted into the bone.

Caplis has since relocated to Colorado, where he works as an auto mechanic, and says his new thumb enables him to grip his motorcycle’s handlebars once again.

Come and let us know your thoughts on our Facebook, Twitter, and LinkedIn pages, and don’t forget to sign up for our weekly additive manufacturing newsletter to get all the latest stories delivered right to your inbox.

Share:
WhatsApp Twitter Facebook LinkedIn Buffer Reddit E-mail
About the author | Phillip Keane
Phillip is an aerospace engineer from UK. He is a graduate of Coventry University (UK), International Space University (France) and Nanyang Technological University (Singapore), where he studied Advanced Manufacturing at the Singapore Centre for 3D Printing.
Join our newsletter

Our newsletter is free & you can unsubscribe any time.

Latest posts

MIT Team 3D-Prints Modular Blocks That Stay Wired When They Change Shape

MIT researchers have 3D-printed modular metamaterial blocks, dubbed bifur-circuits, whose internal conductive routes stay electrically connected when the assembly is rotated, compressed, stretched,... read more »

Materials
MIT Team 3D-Prints Modular Blocks That Stay Wired When They Change Shape

SHINING 3D Launches the EinScan Trak: Wireless Marker-Free Tracking With a Detachable Handheld Scanner

SHINING 3D has launched the EinScan Trak, a wireless tracking and scanning system whose spherical scanner splits open to release a standalone handheld... read more »

News

Queen’s Belfast Team 3D Prints Dissolving Microneedle Patch for Skin Cancer

Queen’s University Belfast pharmacy researchers have 3D-printed a dissolving microneedle patch that carries two skin-cancer drugs in the resin itself, in a single... read more »

Medical
Queen's Belfast Team 3D Prints Dissolving Microneedle Patch for Skin Cancer

WSU Team Prints NASA’s Copper Alloy at 500 Watts After AI Search

A Washington State University team printed NASA's GRCop-42 copper alloy at 500 watts for the first time after an AI model picked 40... read more »

3D Printing Metal
WSU Team Prints NASA's Copper Alloy at 500 Watts After AI Search

USC Team Prints Stretchable MRI Coils in Under 10 Minutes

A USC team 3D-printed conductive silver ink onto a thermoplastic elastomer to make patient-specific MRI coils in less than 10 minutes for about... read more »

Medical
USC Team Prints Stretchable MRI Coils in Under 10 Minutes

Kansas State Tests Off-Site 3D-Printed Concrete Storm Shelter Modules

A Kansas State researcher is printing full-size 4-by-4-foot concrete modules off-site, then assembling them as storm-shelter blocks meant to take tornado winds and... read more »

Construction
Reese Greenlee

LLNL Team Prints Ceramic Waveguide Lasers By Direct Ink Writing

A Livermore team 3D-printed an all-ceramic waveguide by extruding ytterbium-doped yttrium aluminum garnet filaments within an undoped garnet matrix and then drying, sintering,... read more »

News
LLNL Team Prints Ceramic Waveguide Lasers By Direct Ink Writing

Heidelberg Team Designs Recyclable Polymer for Light-Based 3D Printing

A Heidelberg University team has designed a light-curable 3D printing polymer that a chemical trigger can take apart at room temperature. Printed parts... read more »

Materials

Best Budget 3D Printers 2026: What $169 to $399 Actually Buys

The best budget 3D printer conversation changed character in the last three years. Auto bed leveling, direct-drive extruders, and 250 to 600 mm/s... read more »

3D Printers

MIT turns pine-cone mechanics into 3D-printable adaptive materials

An MIT team used category theory to break a pine cone's humidity response into independently validated building blocks, mixed some of those blocks... read more »

Materials
MIT turns pine-cone mechanics into 3D-printable adaptive materials

Social

  • Facebook Facebook 3D Printing
  • Linkedin Linkedin 3D Printing
Join our newsletter

Our newsletter is free & you can unsubscribe any time.

Featured Industries

  • Automotive
  • Aerospace
  • Construction
  • Dental
  • Environmental
  • Electronics
  • Fashion
  • Medical
  • Military
  • Snapmaker U1

    • - Print size: 270 x 270 x 270 mm
    • - multi-color printing with SnapSwap
    More details »
    $849.00 Snapmaker
    Buy Now
  • Creality K2 Plus

    • - Print size: 350 x 350 x 350 mm
    • - multi-color printing
    More details »
    $1,199.00 Creality
    Buy Now
  • Qidi Max 4

    • - Print size: 390 x 390 x 340 mm
    • - active cooling air control
    More details »
    $1,219.00 Qidi
    Buy Now
  • Flashforge Guider 3 Ultra

    • - Print size: 330 x 330 x 600 mm
    • - dual extruder system
    More details »
    $2,999.00 Flashforge
    Buy Now
  • Anycubic Photon Mono M7

    • - Print size: 223 x 126 x 230 mm
    • - 10.1 inch 14K screen
    More details »
    $279.00 Anycubic
    Buy Now
  • Creality Hi Combo

    • - Print size: 260 x 260 x 300 mm
    • - up to 16-color printing
    More details »
    $399.00 Creality
    Buy Now
  • Flashforge Adventurer 5M

    • - Print size: 220 x 220 x 220 mm
    • - 600mm/s travel speed
    More details »
    $299.00 Flashforge
    Buy Now
  • Qidi Q2

    • - Print size: 270 x 270 x 256 mm
    • - enclosed heated chamber up to 65°C
    More details »
    $580.00 Qidi
    Buy Now
  • Flashforge AD5X

    • - Print size: 220 x 220 x 220 mm
    • - dual extrusion system
    More details »
    $399.00 Flashforge
    Buy Now
  • Anycubic Kobra S1 Combo

    • - Print size: 250 x 250 x 250 mm
    • - budget multicolor printing
    More details »
    $429.00 Anycubic
    Buy Now

Company Information

  • What is 3D Printing?
  • Contact us
  • Join our mailing list
  • Advertise with us
  • Media Kit
  • Nederland 3D Printing

Blog

  • Latest News
  • Use Cases
  • Reviews
  • 3D Printers
  • 3D Printing Metal

Featured Reviews

  • Anycubic Photon Mono M5s
  • Creality Ender 5 S1
  • The Mole 3D Scanner
  • Flashforge Creator 3 Pro

Featured Industries

  • Automotive
  • Aerospace
  • Construction
  • Dental
  • Environmental
  • Electronics
  • Medical
  • Military
  • Fashion
  • Art
2026 — Strikwerda en Dehue
  • Home
  • Join our mailing list
  • Contact us
Blog
  • Latest News
  • Use Cases
  • Reviews
  • 3D Printers
  • 3D Printing Metal
Featured Industries
  • Automotive
  • Aerospace
  • Construction
  • Dental
  • Environmental
  • Electronics
  • Medical
  • Military
  • Fashion
  • Art
Company Information
  • What is 3D Printing?
  • Contact us
  • Join our mailing list
  • Advertise with us
  • Media Kit
  • Nederland 3D Printing