3D Printing
News Videos Newsletter Contact us
Home / Military / First 3D Printed Thumb in U.S Restored Hope (and Dexterity) to Veteran
qidi

First 3D Printed Thumb in U.S Restored Hope (and Dexterity) to Veteran

May 6, 2023

A Louisiana veteran was the first person in the United States to receive a working 3D printed thumb, developed as part of a Department of Defense clinical trial. The technology behind the prosthetic was developed over 33 years by Sweden’s Integrum, which created a dental implant process whereby a metal rod is anchored into a jawbone and then affixed with a porcelain tooth.

 3D printed thumb
The 3D printed thumb implant, with Alabana Crimson Tide logo. (Image Credit: 4WWL)

The process was adapted for prosthetic limbs, and when veteran Jackson Caplis lost his thumb in a farm accident, he was airlifted to the University Medical Center in New Orleans, where he was offered the chance to take part in the clinical trial.

“We were just fixing a piece of equipment, and a pin sheared off and the piece of equipment, weighing 56,000 pounds, fell on top of my thumb. We didn’t have a piece of equipment big enough to get it off. So, I stayed underneath it for 34 minutes,” said Caplis.

“That’s the time when I realized, well there goes my life because that’s all I knew was mechanics. Now I don’t have a thumb, and you’ve got to have it to be a mechanic.”

Caplis’ new thumb was printed with the logo of his favorite sports teams, Alabama Crimson Tide. He also had another thumb printed, sans logo, for more formal occasions.

Two 3D printed thumbs.
Two 3D printed thumbs. (Image Credit: 4WWL)

The printed thumb is made of hard plastic rather than metal, as he works around high voltage and would prefer a non-conductive appendage. Note, that this is not simply a plastic appendage that can be slipped onto the stump, rather it is part of a surgically installed medical prosthetic which required a metal rod to be implanted into the bone.

Caplis has since relocated to Colorado, where he works as an auto mechanic, and says his new thumb enables him to grip his motorcycle’s handlebars once again.

Come and let us know your thoughts on our Facebook, Twitter, and LinkedIn pages, and don’t forget to sign up for our weekly additive manufacturing newsletter to get all the latest stories delivered right to your inbox.

Share:
WhatsApp Twitter Facebook LinkedIn Buffer Reddit E-mail
About the author | Phillip Keane
Phillip is an aerospace engineer from UK. He is a graduate of Coventry University (UK), International Space University (France) and Nanyang Technological University (Singapore), where he studied Advanced Manufacturing at the Singapore Centre for 3D Printing.
Join our newsletter

Our newsletter is free & you can unsubscribe any time.

Latest posts

Flashforge Creator 5 and Creator 5 Pro Launch: 4-Toolhead Tool-Changer from $649

Updated May 19, 2026. Flashforge's Creator 5 and Creator 5 Pro are now in market, with the first units shipping to deposit backers.... read more »

3D Printers

ORNL Uses 3D Printing to Fabricate Canisters for Large-Scale Metal Parts

Scientists at Oak Ridge National Laboratory have found a way to use 3D printing to build the canisters needed for powder metallurgical hot... read more »

3D Printing Metal
ORNL Uses 3D Printing to Fabricate Canisters for Large-Scale Metal Parts

Einstar May Sales for Makers 2026: Save Up to $314 on Handheld and Standalone 3D Scanners

EINSTAR has launched its May Sales for Makers promotion on the official EINSTAR US store and across regional stores, with discounts on its... read more »

News

YouTuber runs Klipper on a Nintendo Switch to cut 3D print times by 1000% on old 3D Printer

A YouTuber going by Cocoanix has used a Linux-loaded Nintendo Switch to run open-source firmware called Klipper on a Prusa MK3S 3D printer... read more »

News
YouTuber runs Klipper on a Nintendo Switch to cut 3D print times by 1000%

3D Printing Safety Guide

Everything you need to print safely: ventilation and HEPA filtering for FDM and resin, IPA and resin handling, fire prevention, supervision and classroom... read more »

Safety

Ford and Sharrow Engineering Cut Marine Propeller Production Time from 130 Days to Two Weeks

Sharrow Engineering has teamed up with Ford Motor Company's Advanced Industrial Technology & Platforms team to scale production of its patented Sharrow Propeller... read more »

News
Ford and Sharrow Engineering Cut Marine Propeller Production Time from 130 Days to Two Weeks

ORNL and Vitriform3D Turn Discarded Glass Bottles Into 3D Printed Building Materials

A startup born out of Oak Ridge National Laboratory is using binder jet 3D printing to turn recycled glass into coasters, decorative tiles,... read more »

News
ORNL and Vitriform3D Turn Discarded Glass Bottles Into 3D Printed Building Materials

Best Free 3D Printable Models in 2026: A Guide to the Whole Ecosystem

A 2026 guide to finding free 3D printable models, from the 7 main repositories (Printables, MakerWorld, Thingiverse, and more) to parallel channels like... read more »

3D Models
3D model repositories complete guide on 3DPrinting.com

Revopoint May Sale 2026: Save Up to 28% on 3D Scanners and Bundles, Plus an Extra 2% for 3DPrinting.com Readers

Revopoint has launched its May Sale across the official Revopoint website, with discounts on scanners, software, and curated bundles for measurement and reverse... read more »

News
Revopoint May Sale 2026 featured image showing the MetroY, MIRACO, and INSPIRE scanners around a laptop running Revo Design.

Best 3D Printer Slicers in 2026: 8 Picks Tested & Compared

The 2026 guide to the best 3D printer slicers. 8 picks for FDM and resin printers, beginners to power users, with comparison and... read more »

Software

Social

  • Facebook Facebook 3D Printing
  • Linkedin Linkedin 3D Printing
banner
Join our newsletter

Our newsletter is free & you can unsubscribe any time.

Featured Industries

  • Automotive
  • Aerospace
  • Construction
  • Dental
  • Environmental
  • Electronics
  • Fashion
  • Medical
  • Military
  • Creality K2 Plus

    • - Print size: 350 x 350 x 350 mm
    • - multi-color printing
    More details »
    $1,199.00 Creality
    Buy Now
  • Qidi Q2

    • - Print size: 270 x 270 x 256 mm
    • - enclosed heated chamber up to 65°C
    More details »
    $580.00 Qidi
    Buy Now
  • Creality Hi Combo

    • - Print size: 260 x 260 x 300 mm
    • - up to 16-color printing
    More details »
    $399.00 Creality
    Buy Now
  • Snapmaker U1

    • - Print size: 270 x 270 x 270 mm
    • - multi-color printing with SnapSwap
    More details »
    $849.00 Snapmaker
    Buy Now
  • Anycubic Photon Mono M7

    • - Print size: 223 x 126 x 230 mm
    • - 10.1 inch 14K screen
    More details »
    $279.00 Anycubic
    Buy Now
  • Anycubic Kobra S1 Combo

    • - Print size: 250 x 250 x 250 mm
    • - budget multicolor printing
    More details »
    $429.00 Anycubic
    Buy Now
  • Flashforge Adventurer 5M

    • - Print size: 220 x 220 x 220 mm
    • - 600mm/s travel speed
    More details »
    $299.00 Flashforge
    Buy Now
  • Qidi Max 4

    • - Print size: 390 x 390 x 340 mm
    • - active cooling air control
    More details »
    $1,219.00 Qidi
    Buy Now
  • Flashforge AD5X

    • - Print size: 220 x 220 x 220 mm
    • - dual extrusion system
    More details »
    $399.00 Flashforge
    Buy Now
  • Flashforge Guider 3 Ultra

    • - Print size: 330 x 330 x 600 mm
    • - dual extruder system
    More details »
    $2,999.00 Flashforge
    Buy Now

Company Information

  • What is 3D Printing?
  • Contact us
  • Join our mailing list
  • Advertise with us
  • Media Kit
  • Nederland 3D Printing

Blog

  • Latest News
  • Use Cases
  • Reviews
  • 3D Printers
  • 3D Printing Metal

Featured Reviews

  • Anycubic Photon Mono M5s
  • Creality Ender 5 S1
  • The Mole 3D Scanner
  • Flashforge Creator 3 Pro

Featured Industries

  • Automotive
  • Aerospace
  • Construction
  • Dental
  • Environmental
  • Electronics
  • Medical
  • Military
  • Fashion
  • Art
2026 — Strikwerda en Dehue
  • Home
  • Join our mailing list
  • Contact us
Blog
  • Latest News
  • Use Cases
  • Reviews
  • 3D Printers
  • 3D Printing Metal
Featured Industries
  • Automotive
  • Aerospace
  • Construction
  • Dental
  • Environmental
  • Electronics
  • Medical
  • Military
  • Fashion
  • Art
Company Information
  • What is 3D Printing?
  • Contact us
  • Join our mailing list
  • Advertise with us
  • Media Kit
  • Nederland 3D Printing