3D Printing
News Videos Newsletter Contact us
Home / News / Fully 3D Printed Bone Implant Used in Total Ankle Replacement Surgery

Fully 3D Printed Bone Implant Used in Total Ankle Replacement Surgery

January 1, 2024

Holy Name Medical Center in New Jersey has recently achieved a milestone in orthopedic patient care by successfully performing its first surgery using a custom 3D printed bone implant. Dr. Peter Iannuzzi, a podiatric surgeon specializing in foot and ankle surgery at Holy Name, led the procedure on a patient experiencing chronic pain and difficulty walking.

The surgery is a significant advancement in orthopedics for the center, offering enhanced visual insights into a patient’s anatomy through advanced imaging. Dr. Iannuzzi leveraged this technology to create a personalized 3D printed titanium alloy bone and a new ankle joint, tailored to meet the specific needs of the patient. The process involved removing the patient’s existing bone at the top of the foot and replacing it with the 3D printed implant.

Fully 3D Printed Bone Implant Used in Total Ankle Replacement Surgery
Part of the implant. (Image Credit: Holy Name Medical Center)

One of the notable advantages of the 3D printing procedure is the improved preoperative planning enabled by three-dimensional visualization of the patient’s foot and ankle. This meticulous planning allows for more accurate surgical strategies, contributing to an overall enhanced patient experience.

By utilizing the visualization the medical team crafted a bespoke bone, navigating intricate areas with heightened precision. This not only minimizes the risk of complications but also ensures optimal outcomes for the patient. The successful completion of this surgery signifies a significant leap forward in the field of orthopedic care, showcasing the potential of 3D printing technology in revolutionizing surgical approaches and improving patient outcomes.

“The ability to replicate a bone through this 3D procedure marks a significant milestone in patient care,” said Iannuzzi.

“We are now equipped with an unparalleled tool to advance surgical interventions, ultimately providing our patients with better outcomes and improved quality of life.”

Come and let us know your thoughts on our Facebook, X, and LinkedIn pages, and don’t forget to sign up for our weekly additive manufacturing newsletter to get all the latest stories delivered right to your inbox.

Share:
WhatsApp Twitter Facebook LinkedIn Buffer Reddit E-mail
About the author | Phillip Keane
Phillip is an aerospace engineer from UK. He is a graduate of Coventry University (UK), International Space University (France) and Nanyang Technological University (Singapore), where he studied Advanced Manufacturing at the Singapore Centre for 3D Printing.
Join our newsletter

Our newsletter is free & you can unsubscribe any time.

Latest posts

Beehive Industries Wins $30 Million Air Force Contract for 3D-Printed Turbojets

Colorado-based propulsion startup Beehive Industries has secured a nearly $30 million contract from the US Air Force to advance testing and development of... read more »

Aerospace
Beehive Industries Wins $30 Million Air Force Contract for 3D-Printed Turbojets

Best 3D Printer Enclosures 2026

Open-frame 3D printers offer freedom and easy access, but they print into whatever environment surrounds them. Temperature drafts warp ABS corners. Ambient humidity... read more »

Accessories

SHINING 3D Launches EinScan Rigil Lite: A More Accessible All-in-One 3D Scanner for Professional Users

SHINING 3D has expanded its Rigil Series with the launch of the EinScan Rigil Lite, a hybrid light-source all-in-one 3D scanner aimed at... read more »

News

Meet the 3DeVOK MT Gen2: Quad-Light, Professional-Grade 3D Scanning in a Handheld Device

Professional 3D scanning has always involved trade-offs: you choose between detail and speed, between versatility and accuracy, between portability and reliability. The 3DeVOK... read more »

News

University of Utah, Penn State Win NASA Funding to 3D Print Rocket Engine Materials

The University of Utah, Penn State, and Colorado-based Elementum 3D have been awarded a NASA Small Business Technology Transfer (STTR) Phase I grant... read more »

Aerospace
QuesTek Partners with Niobium Producer to Develop High-Temperature 3D Printing Alloy

Revopoint Launches MetroY Ultra and Brings POP 4 to Kickstarter for Its 12th Anniversary

To mark twelve years in the 3D scanning industry, Revopoint is launching two new scanners built for very different users. The MetroY Ultra... read more »

News

Western University Uses AI and 3D Printing to Keep Pace With Children’s Growing Ears

Researchers at Western University have launched a four-year, $4.4-million (USD) project that uses artificial intelligence and 3D printing to produce custom hearing-aid earmolds... read more »

Medical
Western University Uses AI and 3D Printing to Keep Pace With Children's Growing Ears

Army Opens 50-Printer Additive Makerspace at Picatinny Arsenal

The U.S. Army cut the ribbon on a new Additive Makerspace at Picatinny Arsenal, New Jersey on March 19, giving engineers at the... read more »

Military
Army Opens 50-Printer Additive Makerspace at Picatinny Arsenal

Leiden Researchers 3D Print Brainless Microrobots That Swim and Dodge Obstacles Like Living Animals

Researchers at Leiden University have created 3D-printed microrobots just tens of micrometres long that can swim, sense their surroundings, and steer around obstacles... read more »

News
Leiden Researchers 3D Print Brainless Microrobots That Swim and Dodge Obstacles Like Living Animals

Best Wash and Cure Stations for Resin 3D Printing 2026

Every resin 3D print comes off the build plate coated in liquid, uncured photopolymer resin that is toxic, sticky, and fragile. Before a... read more »

Accessories

Social

  • Facebook Facebook 3D Printing
  • Linkedin Linkedin 3D Printing
banner
Join our newsletter

Our newsletter is free & you can unsubscribe any time.

Featured Industries

  • Automotive
  • Aerospace
  • Construction
  • Dental
  • Environmental
  • Electronics
  • Fashion
  • Medical
  • Military
  • Flashforge AD5X

    • - Print size: 220 x 220 x 220 mm
    • - dual extrusion system
    More details »
    $399.00 Flashforge
    Buy Now
  • Creality K2 Plus

    • - Print size: 350 x 350 x 350 mm
    • - multi-color printing
    More details »
    $1,199.00 Creality
    Buy Now
  • Flashforge Adventurer 5M

    • - Print size: 220 x 220 x 220 mm
    • - 600mm/s travel speed
    More details »
    $299.00 Flashforge
    Buy Now
  • Anycubic Photon Mono M7

    • - Print size: 223 x 126 x 230 mm
    • - 10.1 inch 14K screen
    More details »
    $279.00 Anycubic
    Buy Now
  • Creality Hi Combo

    • - Print size: 260 x 260 x 300 mm
    • - up to 16-color printing
    More details »
    $399.00 Creality
    Buy Now
  • Flashforge Guider 3 Ultra

    • - Print size: 330 x 330 x 600 mm
    • - dual extruder system
    More details »
    $2,999.00 Flashforge
    Buy Now
  • Qidi Q2

    • - Print size: 270 x 270 x 256 mm
    • - enclosed heated chamber up to 65°C
    More details »
    $580.00 Qidi
    Buy Now
  • Qidi Max 4

    • - Print size: 390 x 390 x 340 mm
    • - active cooling air control
    More details »
    $1,219.00 Qidi
    Buy Now
  • Anycubic Kobra S1 Combo

    • - Print size: 250 x 250 x 250 mm
    • - budget multicolor printing
    More details »
    $429.00 Anycubic
    Buy Now
  • Snapmaker U1

    • - Print size: 270 x 270 x 270 mm
    • - multi-color printing with SnapSwap
    More details »
    $849.00 Snapmaker
    Buy Now

Company Information

  • What is 3D Printing?
  • Contact us
  • Join our mailing list
  • Advertise with us
  • Media Kit
  • Nederland 3D Printing

Blog

  • Latest News
  • Use Cases
  • Reviews
  • 3D Printers
  • 3D Printing Metal

Featured Reviews

  • Anycubic Photon Mono M5s
  • Creality Ender 5 S1
  • The Mole 3D Scanner
  • Flashforge Creator 3 Pro

Featured Industries

  • Automotive
  • Aerospace
  • Construction
  • Dental
  • Environmental
  • Electronics
  • Medical
  • Military
  • Fashion
  • Art
2026 — Strikwerda en Dehue
  • Home
  • Join our mailing list
  • Contact us
Blog
  • Latest News
  • Use Cases
  • Reviews
  • 3D Printers
  • 3D Printing Metal
Featured Industries
  • Automotive
  • Aerospace
  • Construction
  • Dental
  • Environmental
  • Electronics
  • Medical
  • Military
  • Fashion
  • Art
Company Information
  • What is 3D Printing?
  • Contact us
  • Join our mailing list
  • Advertise with us
  • Media Kit
  • Nederland 3D Printing