3D Printing

GUIDES

  • How To Set Up A School’s 3D Print Program
  • Converting your 3D Printer into a Laser Engraver
  • YouTuber Makes Metal Terminator Skull with Lost PLA Casting
  • Guide to Printing Food-Safe Plastic Products
  • Lost Wax Casting with Additive Manufacturing
  • Tutorial: 3D Printing Reusable TPU Molds for Epoxy Resin
Glossary →

START HERE

  • What is 3D printing?
  • How much does it cost?
  • FDM vs resin
  • Filament types
  • For kids & schools
How To Set Up A School’s 3D Print Program

Updated APR 2022

How To Set Up A School’s 3D Print Program

Learn how to set up a school's 3D print program successfully and enjoy one of the most rewarding…

Read more →

BUYER'S GUIDES

  • Best Budget 3D Printers 2026: What $169 to $399 Actually Buys
  • Best 3D Printers 2026: Buyer’s Guide
  • Best Resin 3D Printers in 2026: Our Top Picks
  • Best 3D Printers for Beginners 2026
All printer guides →

TOOLS

  • Compare printers
  • Latest printer reviews
  • Product catalog
All reviews →
Best 3D Printers 2026: Buyer’s Guide

Updated OCT 2026

Best 3D Printers 2026: Buyer’s Guide

The best 3D printers of 2026, compared category by category: budget, mid-range, multicolor, large format, prosumer and resin…

Today's printer deals →

SOFTWARE

  • Best STL Repair & Editor Tools for 3D Printing 2026
  • Best 3D Printer Host & Remote Control Software 2026
  • Best AI 3D Model Generators for 3D Printing (2026)
  • Best 3D Modeling & CAD Software for 3D Printing (2026)
  • Best 3D Printer Slicers in 2026: 8 Picks Tested & Compared
Software guide →

SCANNERS

  • Hands-On Review: Revopoint Inspire 2 3D Scanner
  • 3D Scanning Service vs Buying a 3D Scanner
  • 3D Scanner Software 2026: The Complete Guide
  • Best Professional 3D Scanners 2026
  • Best 3D Scanners for Large Objects 2026
  • Best 3D Scanners for Medium Objects: 2026 Guide
Scanner guide →
Best STL Repair & Editor Tools for 3D Printing 2026

Updated MAY 2026

Best STL Repair & Editor Tools for 3D Printing 2026

Your STL turned red in the slicer, or you need to change a model you only have as…

Browse catalog →
Deals

LATEST

  • Nagami Takes Robotic 3D Printing With Recycled Plastic From the Pompidou to Dior
  • University of Alberta Student Club 3D Prints Assistive Devices for Everyday Tasks
  • University of Turku Adds Multi-Material Metal Printing Capability
  • South African Artist Spends 700 Hours on Resin 3D Printed Whale Sculpture
  • Weta Workshop 3D Prints Alexander Skarsgård’s Woven Body for “Wicker”
  • “REA for Objects” print3d Lets AI Agents Reverse Engineer Things Into Bambu Lab Prints
All news →
Nagami Takes Robotic 3D Printing With Recycled Plastic From the Pompidou to Dior

Updated OCT 2026

Nagami Takes Robotic 3D Printing With Recycled Plastic From the Pompidou to Dior

From a chair for the Centre Pompidou to stores for Dior and Ecoalf, Spain's Nagami prints large recycled…

All news →
Contact
  • Home
  • Products
  • Videos
  • Newsletter
  • Contact us

GUIDES

  • How To Set Up A School’s 3D Print Program
  • Converting your 3D Printer into a Laser Engraver
  • YouTuber Makes Metal Terminator Skull with Lost PLA Casting
  • Guide to Printing Food-Safe Plastic Products
  • Lost Wax Casting with Additive Manufacturing
  • Tutorial: 3D Printing Reusable TPU Molds for Epoxy Resin
Glossary →

START HERE

  • What is 3D printing?
  • How much does it cost?
  • FDM vs resin
  • Filament types
  • For kids & schools

BUYER'S GUIDES

  • Best Budget 3D Printers 2026: What $169 to $399 Actually Buys
  • Best 3D Printers 2026: Buyer’s Guide
  • Best Resin 3D Printers in 2026: Our Top Picks
  • Best 3D Printers for Beginners 2026
All printer guides →

TOOLS

  • Compare printers
  • Latest printer reviews
  • Product catalog
All reviews →

SOFTWARE

  • Best STL Repair & Editor Tools for 3D Printing 2026
  • Best 3D Printer Host & Remote Control Software 2026
  • Best AI 3D Model Generators for 3D Printing (2026)
  • Best 3D Modeling & CAD Software for 3D Printing (2026)
  • Best 3D Printer Slicers in 2026: 8 Picks Tested & Compared
Software guide →

SCANNERS

  • Hands-On Review: Revopoint Inspire 2 3D Scanner
  • 3D Scanning Service vs Buying a 3D Scanner
  • 3D Scanner Software 2026: The Complete Guide
  • Best Professional 3D Scanners 2026
  • Best 3D Scanners for Large Objects 2026
  • Best 3D Scanners for Medium Objects: 2026 Guide
Scanner guide →
Deals

LATEST

  • Nagami Takes Robotic 3D Printing With Recycled Plastic From the Pompidou to Dior
  • University of Alberta Student Club 3D Prints Assistive Devices for Everyday Tasks
  • University of Turku Adds Multi-Material Metal Printing Capability
  • South African Artist Spends 700 Hours on Resin 3D Printed Whale Sculpture
  • Weta Workshop 3D Prints Alexander Skarsgård’s Woven Body for “Wicker”
  • “REA for Objects” print3d Lets AI Agents Reverse Engineer Things Into Bambu Lab Prints
All news →
Contact
Blog
  • Latest News
  • Use Cases
  • Reviews
  • 3D Printers
  • 3D Printing Metal
Featured Industries
  • Automotive
  • Aerospace
  • Construction
  • Dental
  • Environmental
  • Electronics
  • Medical
  • Military
  • Fashion
  • Art
Company Information
  • What is 3D Printing?
  • Advertise with us
  • Media Kit
  • Nederland 3D Printing
Home / News / Fully 3D Printed Bone Implant Used in Total Ankle Replacement Surgery
Current banner

Fully 3D Printed Bone Implant Used in Total Ankle Replacement Surgery

January 1, 2024

Holy Name Medical Center in New Jersey has recently achieved a milestone in orthopedic patient care by successfully performing its first surgery using a custom 3D printed bone implant. Dr. Peter Iannuzzi, a podiatric surgeon specializing in foot and ankle surgery at Holy Name, led the procedure on a patient experiencing chronic pain and difficulty walking.

The surgery is a significant advancement in orthopedics for the center, offering enhanced visual insights into a patient’s anatomy through advanced imaging. Dr. Iannuzzi leveraged this technology to create a personalized 3D printed titanium alloy bone and a new ankle joint, tailored to meet the specific needs of the patient. The process involved removing the patient’s existing bone at the top of the foot and replacing it with the 3D printed implant.

Fully 3D Printed Bone Implant Used in Total Ankle Replacement Surgery
Part of the implant. (Image Credit: Holy Name Medical Center)

One of the notable advantages of the 3D printing procedure is the improved preoperative planning enabled by three-dimensional visualization of the patient’s foot and ankle. This meticulous planning allows for more accurate surgical strategies, contributing to an overall enhanced patient experience.

By utilizing the visualization the medical team crafted a bespoke bone, navigating intricate areas with heightened precision. This not only minimizes the risk of complications but also ensures optimal outcomes for the patient. The successful completion of this surgery signifies a significant leap forward in the field of orthopedic care, showcasing the potential of 3D printing technology in revolutionizing surgical approaches and improving patient outcomes.

“The ability to replicate a bone through this 3D procedure marks a significant milestone in patient care,” said Iannuzzi.

“We are now equipped with an unparalleled tool to advance surgical interventions, ultimately providing our patients with better outcomes and improved quality of life.”

Come and let us know your thoughts on our Facebook, X, and LinkedIn pages, and don’t forget to sign up for our weekly additive manufacturing newsletter to get all the latest stories delivered right to your inbox.

Share:
WhatsApp Twitter Facebook LinkedIn Buffer Reddit E-mail

Phillip Keane

Phillip is an aerospace engineer from UK. He is a graduate of Coventry University (UK), International Space University (France) and Nanyang Technological University (Singapore), where he studied Advanced Manufacturing at the Singapore Centre for 3D Printing.

Join our newsletter

Our newsletter is free & you can unsubscribe any time.

Latest posts

Nagami Takes Robotic 3D Printing With Recycled Plastic From the Pompidou to Dior

From a chair for the Centre Pompidou to stores for Dior and Ecoalf, Spain's Nagami prints large recycled plastic parts with its own... read more »

Art

University of Alberta Student Club 3D Prints Assistive Devices for Everyday Tasks

Layer By Layer, a University of Alberta club founded by occupational therapy student Vianna Aiello, has 3D printed and donated more than 100... read more »

Medical

University of Turku Adds Multi-Material Metal Printing Capability

A new recoater lets University of Turku researchers place three metal powders in one layer, starting with parts for plasma generator hardware.

3D Printing Metal

South African Artist Spends 700 Hours on Resin 3D Printed Whale Sculpture

Illustrator Nico Meyer split a whale into dozens of resin printed parts, then sanded, painted and lit them into one mixed-media sculpture.

3D Print

Weta Workshop 3D Prints Alexander Skarsgård’s Woven Body for “Wicker”

Weta Workshop built Alexander Skarsgård’s wicker husband costume from 50 laser-sintered elastomer pieces on a spandex suit, with no real straw involved.

News

“REA for Objects” print3d Lets AI Agents Reverse Engineer Things Into Bambu Lab Prints

Marco Franzon's open-source print3d plugin has AI agents model parts in Blender from a photo or idea, check them and slice them in... read more »

News

Nebula Shows Early 3D Printed Motor Stator From Its Electronics Fabricator

Startup Nebula has shown an early 3D printed motor stator from its multi-material inkjet Fabricator, though the clip shows no rotor or test... read more »

Electronics

NTU Singapore Develops Nontoxic Photoinitiators for Safer Resin 3D Printing

NTU Singapore researchers have made nontoxic photoinitiators that could replace TPO and BAPO, resin ingredients now being banned in the EU.

Materials

SUTD Researchers 3D Print Polymer Color Routers for Brighter Low-Light Photos

Singapore University of Technology and Design researchers have 3D printed polymer color routers that steer light to sensor pixels instead of absorbing it.

News

MIT Software Embeds Sensors in 3D Printed Lamps, Gloves and Toys

MIT and Tianjin University software embeds sensors in 3D printed hinges. The objects can sense motion along up to three axes.

News

Social

  • Facebook Facebook 3D Printing
  • Linkedin Linkedin 3D Printing
Join our newsletter

Our newsletter is free & you can unsubscribe any time.

Bambu Lab A2L

~$469 (combo with AMS lite ~$569)

  • - An open-frame bedslinger with a 300 × 320 × 325 mm build volume at $469, taking AMS l…
  • - Best large-format value for PLA and PETG makers who want Bambu software and multicolor…
More details »
Bambu Lab A2L
Buy Now bambulab.com

Creality Sermoon D3 Pro

$2,799

  • - This page keeps the Sermoon D1 address and covers the Sermoon D3 Pro, the current Sermo…
  • - It is listed at $2,799 and is out of stock.Creality describes dual-filament printing, a…
More details »
Creality Sermoon D3 Pro
Buy Now store.creality.com

Raise3D Pro3 Plus HS

~$7,000-$7,600

  • - A production-grade IDEX machine with a 300 × 300 × 605 mm build volume, Hyper FFF tec…
  • - Best for engineering teams and R&D labs that need printers to behave like factory equip…
More details »
Raise3D Pro3 Plus HS
Buy Now matterhackers.com

Bambu Lab H2S

~$1,249

  • - Removes the dual-nozzle system from the H-series while keeping the 65°C heated chamber…
  • - Best H-series entry point for engineers primarily printing single-material functional p…
More details »
Bambu Lab H2S
Buy Now bambulab.com

Creality SparkX i7

~$239-$299

  • - A CES 2026 award-winning beginner multicolor bedslinger with CFS Lite 4-color printing,…
  • - Best for first-time buyers who want 4-color printing and AI-assisted setup without spen…
More details »
Creality SparkX i7
Buy Now creality.com

Creality Ender 3 V3 KE

~$299-$349

  • - The latest evolution of the iconic Ender 3 platform featuring Klipper firmware, 500 mm/…
  • - Best for tinkerers and learners who want full firmware control and a large modding comm…
More details »
Creality Ender 3 V3 KE
Buy Now creality.com

Creality K2 Pro Combo

~$1,049

  • - A 60°C actively heated enclosed CoreXY with 4-color CFS printing and Klipper-based fir…
  • - Best combination under $1,100 for users who want multicolor printing plus engineering f…
More details »
Creality K2 Pro Combo
Buy Now creality.com

QIDI Plus4

~$699-$799

  • - Built around a 65°C heated chamber with a 370°C nozzle and 305 × 305 × 280 mm build…
  • - Best for engineers who need engineering materials without prosumer pricing.
More details »
QIDI Plus4
Buy Now qidi3d.com

Company Information

  • What is 3D Printing?
  • Contact us
  • Join our mailing list
  • Advertise with us
  • Media Kit
  • Nederland 3D Printing

Blog

  • Latest News
  • Use Cases
  • Reviews
  • 3D Printers
  • 3D Printing Metal

Featured Reviews

  • Anycubic Photon Mono M5s
  • Creality Ender 5 S1
  • The Mole 3D Scanner
  • Flashforge Creator 3 Pro

Featured Industries

  • Automotive
  • Aerospace
  • Construction
  • Dental
  • Environmental
  • Electronics
  • Medical
  • Military
  • Fashion
  • Art
2026 — Strikwerda en Dehue