3D Printing
News Videos Newsletter Contact us
Home / Medical / Skull Surgery a Success with 3D Printing

Skull Surgery a Success with 3D Printing

February 22, 2021

An infant in Dehli, India, has had a medical condition called Trigonocephaly treated with the aid of additive manufacturing.

Patients with Trigonocephaly are affected by a triangular shaped forehead which can cause neurological issues in addition to looking abnormal.

Thanks to additive manufacturing, the surgeons at Fortis Hospital in Shalimar Bagh, Dehli, have been able to prepare for the delicate surgery in advance with the use of 3D printed anatomical models, in particular, on a model of the skull with its various components.

Trigonocephaly
Normal skull (left). Source: <a href="https://www.drderderian.com/metopic-craniosynostosis">drderderian.com/metopic-craniosynostosis</a>

“Normally, the bones forming the skull are separated by joints called sutures, which also serve as centres of growth,” said Dr Richie Gupta, who specializes in reconstructive surgery at the hospital.

“These sutures fuse at set times after birth, one of the earliest being the suture between frontal bones, the metopic suture which obliterates between 3-9 months of age. An early sutural fusion results in lack of skull growth in a direction perpendicular to the suture. However, the brain is still growing at a rapid rate during this period and needs space to do so.”

In other words, the suture at the front of the head fuses early in people with the condition, and needs to be relieved with surgery to avoid issues.

A 3D printed skull was manufactured to enable surgical planning of the delicate procedure, which if unsuccessful could be detrimental to the patient’s health.

“We worked on these to determine the exact size of the bony cuts on the patient’s skull,” said Dr Sonal Gupta, director, neuro and spine surgery at the hospital.

“There was no scope for even the smallest of deviations, as it could cause blindness, profuse bleeding or even brain damage. We conducted a mock one on the 3D model a day prior – during the actual surgery, the next day, we transferred the measurements from 3D models to the patient’s skull.”

You can see a scan of what the condition does to an infant skull in the image above. As you can see, in a normal skull, the suture is open. In the case of a patient with Trigonocephaly (on the right) you can see that the suture is fused, causing issues.

“Our work with the two 3D models proved to be fruitful, enabling us to be meticulous in our execution, reducing the operative time and allowing the actual surgery to be precise.” said Gupta.

Overall, the main surgery itself was completed in 7 hours, and the patient was sent to the ICU for 2 days, to be observed and provided with post-surgery care.

After a brief return to the ward for a couple of days, the patient was discharged on the 6th day and happily is making a recovery, thus ending another successful story thanks to surgical planning assisted with 3D printing.

Related Story
Precision Anatomic Models with 3D Printing
Share:
WhatsApp Twitter Facebook LinkedIn Buffer Reddit E-mail
About the author | Phillip Keane
Phillip is an aerospace engineer from UK. He is a graduate of Coventry University (UK), International Space University (France) and Nanyang Technological University (Singapore), where he studied Advanced Manufacturing at the Singapore Centre for 3D Printing.
Join our newsletter

Our newsletter is free & you can unsubscribe any time.

Latest posts

3D Systems’ Saudi Joint Venture NAMI Wins Military Manufacturing License

The National Additive Manufacturing and Innovation Company (NAMI), a Saudi Arabian joint venture that includes 3D Systems (NYSE: DDD), has received a Military... read more »

Military

Marines 3D-Print Coast Guard Replacement Part in Hours During South Korea Exercise

U.S. Marines with 3rd Marine Logistics Group used a 3D printer to manufacture a replacement component for a U.S. Coast Guard vessel during... read more »

Military
Marines 3D-Print Coast Guard Replacement Part in Hours During South Korea Exercise

UT Austin Researchers Create 3D-Printable Material That Mimics Human Tissue

Researchers at The University of Texas at Austin have developed a 3D-printable material that replicates human tissue's ability to sort and filter molecules,... read more »

Materials
UT Austin Researchers Create 3D-Printable Material That Mimics Human Tissue

Beyond Prototypes: Scaling with LS Manufacturing’s Integrated On-Demand Solutions

Why hardware teams are pairing additive manufacturing with CNC machining and molding, and what a single point of contact changes about the road... read more »

News

Czech Scientists Test 3D-Printed Titanium Implants That Release Drugs Inside the Body

Researchers at the University of Chemistry and Technology in Prague are testing 3D-printed titanium joint implants capable of releasing medication directly into the... read more »

Medical
Czech Scientists Test 3D-Printed Titanium Implants That Release Drugs Inside the Body

Best 3D Printers for Miniatures 2026: Resin and FDM Picks

Miniatures are the category where the printer decides the ceiling before you open a single STL. The best 3D printer for miniatures is,... read more »

3D Printers

Purdue Researcher Uses 3D Printing to Build Affordable Groundwater Sensors for a Few Hundred Dollars Each

A Purdue University researcher has developed a patent-pending, 3D-printed groundwater sensor that costs a few hundred dollars per unit, offering a cheaper alternative... read more »

Environmental
Purdue Researcher Uses 3D Printing to Build Affordable Groundwater Sensors for a Few Hundred Dollars Each

Queen’s University Belfast Researcher 3D-Prints Flow Battery for £74, Shares Design Globally for Free

A post-doctoral researcher at Queen's University Belfast has developed a 3D-printed flow battery that costs roughly £74 to build and is now being... read more »

Electronics
Queen's University Belfast Researcher 3D-Prints Flow Battery for £74, Shares Design Globally for Free

Social

  • Facebook Facebook 3D Printing
  • Linkedin Linkedin 3D Printing
Join our newsletter

Our newsletter is free & you can unsubscribe any time.

Featured Industries

  • Automotive
  • Aerospace
  • Construction
  • Dental
  • Environmental
  • Electronics
  • Fashion
  • Medical
  • Military
  • Anycubic Kobra S1 Combo

    • - Print size: 250 x 250 x 250 mm
    • - budget multicolor printing
    More details »
    $429.00 Anycubic
    Buy Now
  • Qidi Q2

    • - Print size: 270 x 270 x 256 mm
    • - enclosed heated chamber up to 65°C
    More details »
    $580.00 Qidi
    Buy Now
  • Creality K2 Plus

    • - Print size: 350 x 350 x 350 mm
    • - multi-color printing
    More details »
    $1,199.00 Creality
    Buy Now
  • Flashforge Adventurer 5M

    • - Print size: 220 x 220 x 220 mm
    • - 600mm/s travel speed
    More details »
    $299.00 Flashforge
    Buy Now
  • Anycubic Photon Mono M7

    • - Print size: 223 x 126 x 230 mm
    • - 10.1 inch 14K screen
    More details »
    $279.00 Anycubic
    Buy Now
  • Snapmaker U1

    • - Print size: 270 x 270 x 270 mm
    • - multi-color printing with SnapSwap
    More details »
    $849.00 Snapmaker
    Buy Now
  • Flashforge Guider 3 Ultra

    • - Print size: 330 x 330 x 600 mm
    • - dual extruder system
    More details »
    $2,999.00 Flashforge
    Buy Now
  • Flashforge AD5X

    • - Print size: 220 x 220 x 220 mm
    • - dual extrusion system
    More details »
    $399.00 Flashforge
    Buy Now
  • Qidi Max 4

    • - Print size: 390 x 390 x 340 mm
    • - active cooling air control
    More details »
    $1,219.00 Qidi
    Buy Now
  • Creality Hi Combo

    • - Print size: 260 x 260 x 300 mm
    • - up to 16-color printing
    More details »
    $399.00 Creality
    Buy Now

Company Information

  • What is 3D Printing?
  • Contact us
  • Join our mailing list
  • Advertise with us
  • Media Kit
  • Nederland 3D Printing

Blog

  • Latest News
  • Use Cases
  • Reviews
  • 3D Printers
  • 3D Printing Metal

Featured Reviews

  • Anycubic Photon Mono M5s
  • Creality Ender 5 S1
  • The Mole 3D Scanner
  • Flashforge Creator 3 Pro

Featured Industries

  • Automotive
  • Aerospace
  • Construction
  • Dental
  • Environmental
  • Electronics
  • Medical
  • Military
  • Fashion
  • Art
2026 — Strikwerda en Dehue
  • Home
  • Join our mailing list
  • Contact us
Blog
  • Latest News
  • Use Cases
  • Reviews
  • 3D Printers
  • 3D Printing Metal
Featured Industries
  • Automotive
  • Aerospace
  • Construction
  • Dental
  • Environmental
  • Electronics
  • Medical
  • Military
  • Fashion
  • Art
Company Information
  • What is 3D Printing?
  • Contact us
  • Join our mailing list
  • Advertise with us
  • Media Kit
  • Nederland 3D Printing