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3D Printed Eco Bracket Lightens Aircraft and Lowers Costs

June 4, 2024

Diehl Aviation and 9T Labs have unveiled the Eco Bracket, an eco-friendly solution for aircraft cabin components. This bracket utilizes 3D printed carbon fiber elements and recycled thermoplastic composites, replacing traditional aluminum components.

The Eco Bracket boasts a 50% weight reduction compared to aluminum, achieved through a combination of lightweight materials and design optimization. This significant weight reduction translates to lower fuel consumption for airlines.

3D Printed Eco Bracket Lightens Aircraft and Lowers Costs
The Eco Bracket can save 1.5kg per aircraft just from replacing overhead bin brackets. (Image Credit: Diehl Aviation)

But the benefits go beyond environmental impact, as the Eco Bracket also offers a 50% cost saving compared to aluminum brackets while maintaining equivalent mechanical performance. This makes it an attractive option for both eco-conscious airlines and those looking to optimize their bottom line.

Furthermore, the Eco Bracket prioritizes sustainability by incorporating recycled production waste into its design. This reduces reliance on virgin materials and promotes a more circular manufacturing process.

The Eco Bracket represents a significant advancement in sustainable aviation design. Its lighter weight, lower cost, and commitment to recycled materials position it as a potential pioneer for the industry. This bracket alone can save 1.6 kg per aircraft by replacing regular overhead bin brackets. Other brackets are planned for even greater lightweighting.

Source: diehl.com

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About the author | Phillip Keane
Phillip is an aerospace engineer from UK. He is a graduate of Coventry University (UK), International Space University (France) and Nanyang Technological University (Singapore), where he studied Advanced Manufacturing at the Singapore Centre for 3D Printing.
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