TPI Composites, the University of Maine, and ORNL are embarking on a mission to utilize large-scale 3D printing for wind turbine tooling. The project leverages the capabilities of ASCC’s Composite Center’s Ingersoll MasterPrint, which stands as the world’s largest polymer 3D printer.
Their printer can produce modular wind blade tooling at a deposition rate of 500 lb per hour, with each segment capable of reaching dimensions of up to 18.3 meters in length, 6.7 meters in width, and 3.0 meters in height.
Moreover, the tooling will incorporate state-of-the-art 3D-printed heating elements, ensuring uniform mold temperatures and heating rates essential for high-quality wind blade production. TPI will harness these advanced tools to fabricate composite components, thereby facilitating cost-effective transportation and swift assembly of wind blade molding systems on a global scale.
“TPI Composites has a long-standing commitment to developing cutting-edge solutions for the wind energy industry,” said Bill Siwek, President and CEO of TPI Composites.
“By leveraging 3D printing technology, we are looking at ways to streamline our tooling process and pave the way for more efficient and cost-effective wind blade production.”
Furthermore, the recyclability of the tooling and the potential for significant cost reductions of up to 50% underscore the environmental and economic advantages of 3D printing in the manufacturing process. This collaborative partnership represents a significant leap forward in the production of next-generation wind turbine blades, contributing to a cleaner and more sustainable future for renewable energy.
Source: jeccomposites.com
