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Dairy Farms Test 3D Printed Sensors to Detect Milk Fever in Cows

January 10, 2025

A new 3D-printed sensor aims to help dairy farmers detect subclinical hypocalcemia (SCH) in cattle through milk sample analysis. The condition affects approximately 50% of mature dairy cows and 25% of first-time calvers, leading to reduced milk production and increased health risks. Current detection methods rely on blood tests and laboratory analysis, which can be costly and time-consuming.

Dairy Farms Test 3D-Printed Sensors to Detect Milk Fever in Cows
The 3D printed milk fever sensor (Image Credit: communities.springernature.com)

The sensor utilizes poly(3-octyl-thiophene) (POT) as an ion-to-electron transducer and features specialized microstructures designed to detect calcium and phosphate levels in milk. According to the developers, the device can identify SCH within 10 seconds and can be integrated with existing milking equipment or farm pipeline systems.

The portable device offers an alternative to traditional diagnostic methods, eliminating the need for blood sampling or laboratory testing. The sensor measures the calcium-to-phosphate ratio in milk samples, providing farmers with data about their cows’ metabolic health status directly on the farm.

The technology’s solid-state design makes it suitable for on-site use in agricultural settings. Current detection options typically involve either expensive commercial analyzers or visual observation of symptoms, which may not identify SCH early enough to prevent complications.

The development team suggests that similar 3D-printed sensor technology could be adapted to detect other biomarkers in milk. This capability could potentially enable farmers to monitor various metabolic disorders in their herds, including ketosis and mastitis, using a single testing device.

Source: communities.springernature.com

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