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Base Materials Launches Large-Format 3D Printing Service

December 3, 2025

Base Materials has introduced a new large-format 3D printing service at its Birmingham, UK facility. The service uses ProXtrude®, a proprietary printable paste system designed for structural strength, thermal stability and dimensional precision. Parts are manufactured using advanced robotics in a dedicated cell with a 6m x 2m x 2.5m print bay.

The system can produce complex geometries including hollow structures, thin-walled forms and intricate overhangs. Printed parts require only 10mm of CNC machining to meet final tolerance and aesthetic standards. Customers can complete this final machining step themselves or work with their preferred machining partners.

Base Materials Launches Large-Format 3D Printing Service
Credit: Base Materials

John Miller, Managing Director of Base Materials, commented: “This investment marks a significant milestone for Base Materials. Our large-format 3D printing service combines material innovation with digital manufacturing to deliver faster, cleaner and more efficient tooling solutions. With the ability to print complex, full-scale models in a single piece – and do so using our new ProXtrude®, high-performance printable paste system – we’re helping our customers embrace new levels of design freedom and speed.”

The service targets industries requiring large-format tooling, prototypes, lightweight components, and intricate designs. Base Materials’ technical team manages the entire process and provides consultation support. The ProXtrude® paste system is also available as a standalone product for companies with existing 3D printing capabilities.

Source: base-materials.com

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