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GKN Aerospace’s ICC Successfully Tested for Rolls-Royce UltraFan Engine

March 10, 2024

Rolls-Royce has recently conducted a full-power test of the UltraFan demonstrator, featuring GKN Aerospace’s 3D printed Intermediate Compressor Case (ICC). This critical structure, vital for carrying rotor loads and enhancing engine efficiency, was rigorously evaluated at the Rolls-Royce facility in Derby, UK.

GKN Aerospace's ICC Successfully Tested for Rolls-Royce UltraFan Engine
Rolls-Royce 3D printed ICC. (Image Credit: GKN Aerospace)

The ICC’s success demonstrates GKN Aerospace’s drive to innovative manufacturing processes and sustainable aviation practices. Developed as part of the Clean Sky 2 program, aimed at reducing emissions and aircraft noise, the ICC integrates advanced technologies such as additive manufacturing and optimized aerodynamics.

Henrik Runnemalm, Vice President of GKN Aerospace’s Global Technology Centre, emphasized the significance of the ground testing, highlighting its milestone status and the collaborative effort involved. The project received substantial support in Sweden, highlighting regional commitment to fostering innovation in the aerospace industry.

GKN Aerospace’s ICC represents a breakthrough in engine design, showcasing the potential for additive manufacturing and advanced fabrication techniques to revolutionize aircraft component production. With successful ground testing completed, the ICC stands as a testament to the efficacy of collaborative research efforts in shaping the future of sustainable aviation.

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About the author | Phillip Keane
Phillip is an aerospace engineer from UK. He is a graduate of Coventry University (UK), International Space University (France) and Nanyang Technological University (Singapore), where he studied Advanced Manufacturing at the Singapore Centre for 3D Printing.
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