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Turbofan Wheels Are Making a Comeback Thanks to 3D Printing

October 24, 2023

Turbofan wheels, symbolic of premier race cars from the 1970s and 1980s, transitioned to a hallmark of street style. Currently, acquiring them can be costly, prompting DIY alternatives.

The Vonka Racing drift team has come up with a solution and have utilized 3D printing to fabricate turbofan wheel covers. Their printer possesses a build space ample for producing full-sized covers in one go. Although the project’s inception is recent, the team has developed various prototypes, assessing diverse materials and configurations.

Turbofan Wheels Are Making a Comeback Thanks to 3D Printing
Turbofan covers for cooling. (Image Credit: Vonka Racing/The Drive)

These covers affix to the hub via 3D printed mounts and a large reverse-threaded nut. While initial designs exhibit potential, challenges arise: issues like excessive flex and absence of rigidity. It’s crucial to balance these components, mitigating vibrations. Concerns also encompass the turbofans’ performance at elevated speeds and in wet conditions.

However, with appropriate design, plastic-printed turbofans could be viable and potentially weigh less than conventional aluminum versions. The fundamental purpose of the turbofan wheel is for the cooling of overheated brakes. High-temperature plastics might be essential for turbofans serving high-performance roles, but for cosmetic applications, most 3D-printable plastics suffice.

Anticipating the industry’s trajectory, if the Vonka Racing team’s experiment flourishes, 3D printed turbofans might emerge as a sought-after accessory in the not-too-distant future.

Source: thedrive.com

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About the author | Phillip Keane
Phillip is an aerospace engineer from UK. He is a graduate of Coventry University (UK), International Space University (France) and Nanyang Technological University (Singapore), where he studied Advanced Manufacturing at the Singapore Centre for 3D Printing.
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