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Researchers Develop Efficient Concrete Fabrication Method with Ice Formworks

February 24, 2024

Architecture and Digital Fabrication students at ETH Zurich have devised a new method for creating concrete components using ice formworks, addressing the surplus ice generated during ice rink resurfacing. Known as Cold Production, this approach leverages digitally sculpted ice as a mold material, employing spatial concrete lattices and stacking principles.

Researchers Develop Efficient Concrete Fabrication Method with Ice Formworks
The initial 3D printed mold and the compacted ice within. (Image Credit: ETH Zurich)

There are actually two molds involved in the process. First, a 3D printed plastic mold is produced, and then the ice is pressed into the mold, forming the ice formwork. After pouring and curing the concrete, elements are taken out of the -10°C laboratory, and left outdoors for demolding, allowing the ice to melt away and reveal intricate lattice designs.

lattice concrete
A concrete part, after the ice formwork has thawed. (Image Credit: ETH Zurich)

Utilizing 8400 kg of ice sourced from local rinks, this large-scale production method minimizes energy consumption and enhances production speed. The intertwined geometries of the concrete elements enable continuous structure assembly.

Cold Production builds upon the Ice Formwork project, highlighting ice’s potential to cast concrete in complex forms. This innovative approach not only repurposes surplus ice but also advances the field of digital fabrication in architecture.

Source: core77.com

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About the author | Phillip Keane
Phillip is an aerospace engineer from UK. He is a graduate of Coventry University (UK), International Space University (France) and Nanyang Technological University (Singapore), where he studied Advanced Manufacturing at the Singapore Centre for 3D Printing.
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